The SPT Series Integrated Pretreatment Systems integrate an oil water separator with a clarifier to remove both floating oils and settlable solids.
The SPT Series Integrated Pretreatment Systems integrate an oil water separator with a clarifier to remove both floating oils and settlable solids.
Designed to remove extensive contamination, our heavy-duty, multi-stage, discharge treatment systems treat wash water so it can be safely discharged to the sewer or, in many cases, the surroundings.
Almost all commercial washing operations produce some solids so the first stage of our filtration process is the solids handling system. We help you develop site-specific solutions to eliminate as many solids as possible before running the water through to the next stage of filtration. Solutions include custom-designed sumps, basins, trenches or screening systems.
After the coarse solids settling, the water is processed through either a multi-compartment stainless steel oil water separator or a stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment of the clarifier oil water separator, free oils float to the surface. In the second section, the stainless steel clarifying plates remove coarse amounts of oil from the waste stream and remove as much Total Suspended Solids (TSS) as possible. The angles of the non-clogging plates are 55° which will allow any solids to slide down the plates into the solids hopper, where they can easily be pumped out. Finally, the coalescing media removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.
After the clarifier oil-water separator, the water is pumped though a multi-media (sand, gravel, anthracite) filter and then safely discharged to the sewer or surroundings. Processed water passing through the system will be free of substantially all emulsified oils, waxes and other volatile organic compounds with only limited soaps and detergents remaining in the treated water. If needed, a blended activated carbon or a carbon/clay mixture tailored to a particular waste stream can be added as an optional polishing filter.
Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:
MODEL |
MM-10/10 |
MM-35/20 |
MM-65/50 |
MM-100* |
DESIGN FLOW RATE, GPM |
1-10 |
1-25 |
10-55 |
30-100 |
COALESCING PLATE AREA, SF |
41 |
124 |
211 |
400 |
COALESCING MEDIA, CF |
4 |
8 |
24 |
48 |
CLARIFIER SEPARATOR SIZE, FT (WxLxH) |
3 x 7 x 5 |
3.5 x 8 x 6 |
4 x 10 x 6 |
5 x 11 x 7 |
NON-EMUSIFYING INFLUENT PUMP, GPM MAX |
20 |
50 |
75 |
125 |
MULTI-MEDIA, LBS |
300-500 |
500-1000 |
2500-2600 |
3700-4200 |
OPTIONAL POLISHING CLAY/CARBON, CF |
4-15 |
10-40 |
20-40 |
40 |
FILTER PUMP, HP |
1.5 |
2 |
3 |
5 |
DIRTY WATER STORAGE VOLUME, GAL |
500-750 |
500-1000 |
750-1000 |
1000-1500 |
CONTROL SYSTEM |
PLC, Automatic, Manual or Off |
|||
PUMP FRAME SIZE, FT (WxLxH) |
3 x 6 x 6.5 |
3 x 8 x 8 |
||
POWER REQUIREMENTS |
208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph |
* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE
Robustly designed for range of industrial applications from oilfield pipe washing to large equipment washing to large hand tools, our Solids Settling Systems with Geo Bags are designed to help control costs associated with solids removal from wash bay sumps.
They can be constructed in a range of sizes, configurations and materials, depending on your application. Main components include a multi-compartment sump, an air driven solids handling pump, a control system, geo de-watering bags, and optional holders.
Benefits
Geo Bags – Placed in the sump or securely fastened to the end of a discharge pipe or hose, the bag slows down the flow of the incoming water, allowing the suspended solids to remain in the bag. Over time, the bag releases the water. Once the sediment-laden bag is de-watered, it can be picked up by a front-end loader and easily disposed of according to local enforcement agency regulations. The fabric is comprised of a heavy non-woven fabric and double chain stitched for extra security. Non-woven geo-textiles are approved by many local, state and federal agencies, including the Federal Highway Administration, U.S. Army Corps of Engineers, the Environmental Protection Agency and AASHTO.
Pump & Control System – We use heavy-duty, solids handling, air driven pumps that can be fully or partially submerged. These pumps handle debris ranging from stringy to abrasive up to 2” diameter including slurries. The pump and control systems come with a variety of valves, seats, and control panel options that will be engineered to your particular application.
Sump System – The sump is an integral part of the solids handling and separation system. They can be built in stainless steel, aluminum or concrete, with multiple compartments, weirs or screens. Sump sizes are engineered for the washing application and water treatment system. Depending on the application and location, they can be placed above ground or buried.
Robustly designed and manufactured for commercial and industrial washing applications, our heavy-duty, multi-stage, closed loop treatment systems treats the wash water so it can be used continuously without any discharge to the sewer or surroundings.
Many commercial washing operations produce a generous amount of solids so the first stage of our filtration process is the solids handling system. We help you develop site-specific solutions to eliminate as many solids as possible before running the water through to the next stage of filtration. Solutions include custom-designed sumps, basins, trenches or screening systems.
After the coarse solids settling, the water is processed through a multi-compartment stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment, free oils float to the surface. In the second section, the stainless steel clarifying plates remove coarse amounts of oil and as much Total Suspended Solids (TSS) as possible. The angles of the non-clogging plates are 55° which allows solids to slide down the plates into the solids hopper, where they can easily be pumped out. Next, the water goes through our coalescing media which removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.
After the clarifier oil-water separator, the water is pumped though several filtration steps including multi-media (sand, gravel, anthracite), blended activated carbon, polishing filter, and corona discharge ozone. These filters reduce odors and any contaminants to fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic compounds. The amount of media, carbon, ozone and water storage volume are typically customized to meet your particular application.
Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:
Optional Features
MODEL | CT-10/10 | CT-35/20 | CT-65/50 | CT-100* |
DESIGN FLOW RATE, GPM | 1-10 | 1-25 | 10-55 | 30-100 |
COALESCING PLATE AREA, SF | 41 | 124 | 211 | 400 |
COALESCING MEDIA, CF | 4 | 8 | 24 | 48 |
CLARIFIER SEPARATOR SIZE, FT (WxLxH) | 3 x 7 x 5 | 3.5 x 8 x 6 | 4 x 10 x 6 | 5 x 11 x 7 |
NON-EMUSIFYING INFLUENT PUMP, GPM MAX | 20 | 50 | 75 | 125 |
MULTI-MEDIA, LBS | 300-500 | 500-1000 | 2500-2600 | 3700-4200 |
ACTIVATED CARBON, CF | 4-15 | 10-40 | 20-40 | 40 |
POLISHING FILTER, SET | 1 | 1 | 1 | 1 |
RECLAIM RE-CIRCULATION PUMP, HP | 1.5 | 1.5 | 3 | 5 |
RECLAIM RE-PRESSURIZATION PUMP, HP | 1 | 3 | 5 | 7.5 |
DIRTY WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
CLEAN WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
OZONE SYSTEM, GRAMS/HR | 8-16 | 8-32 | 16-32 | 32 |
RECLAIM CONTROL SYSTEM | PLC, Automatic, Manual or Off | |||
RECLAIM PUMP FRAME SIZE, FT (WxLxH) (TANKS ADDITIONAL) |
4 x 6 x 6.5 | 4 x 8 x 8 | ||
POWER REQUIREMENTS | 208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph |
* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE
APPLICATIONS:
The easiest way to reduce your water costs is to reduce your fresh water usage. Recycling wash water also eliminates EPA and local impact fees.
How can inclined plate clarifiers help me save money?
Our Inclined Plate Clarifiers are designed to precipitate and remove suspended material in water. The IPCL Systems employ the use of a series of plates inclined at an angle of 55°. This specialized design allows it to perform all of the functions of a conventional solids contact clarifier at a fraction of the space and cost.
Features & Benefits
Performance
Model | Number of Plates | Length (feet) | Width (feet) | Height (feet) | Flow Rate (GPM)* |
---|---|---|---|---|---|
WB-IPCL-10 | 18 | 4 | 3 | 5.3 | 10 |
WB-IPCL-20 | 19 | 5.5 | 4.5 | 7.5 | 20 |
WB-IPCL-50 | 29 | 6.75 | 4.5 | 9 | 50 |
WB-IPCL-65 | 29 | 7 | 5.5 | 9.3 | 65 |
WB-IPCL-100 | 42 | 8.5 | 5.5 | 9.3 | 100 |
WB-IPCL-150 | 42 | 9 | 6.5 | 11 | 150 |
WB-IPCL-200 | 45 | 9.3 | 7.5 | 12 | 200 |
WB-IPCL-250 | 50 | 10.75 | 7.5 | 13 | 250 |
WB-IPCL-300 | 59 | 11.5 | 8.5 | 13.5 | 300 |
*Other flow rates and sizes are available.
These stainless steel drum evaporators completely encapsulate a 55-gallon drum of wastewater and heat it from the outside, eliminating contact of the heating elements with the wastewater. This makes the drum evaporator extremely effective for de-watering waste streams with high solids content including water based inks, paints, and adhesives. A great advantage of a drum evaporator is that the dry waste residue does not have to be scraped or removed from the 55-gallon drum; it can simply hauled for disposal.
STANDARD FEATURES:
SYSTEM BENEFITS:
Our easy-to-use drum evaporators are an economical way to reduce a wide array of waste streams. These systems come in two sizes and can be equipped with multiple options. Give us a call so we can recommend the best system for your application.
Robustly designed and manufactured for heavy industrial applications, our thermal evaporators provide one of the most cost effective methods of wastewater reduction on the market today. Built to the highest standards, our system will provide years of trouble free operation in the harshest environments.
Unique features of our systems include our heat exchanger which provide extremely efficient heat transfer, resulting in reduced fuel costs, and our Mist Eliminator which captures entrained water droplets, resulting in less detrimental exhaust to the environment.
Can use a wide range of heat sources
Our systems come in a wide array of volumes, heat sources, construction materials and options to meet any application. Give us a call so we can design a system for you.