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January 30, 2024
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As a means to help preserve capital and deal with today’s uncertainties, we have partnered with a national financing company that has been helping companies get the equipment they need to run their businesses for over 30 years.

They offer very competitive 24-72 month financing options with a simple application process. Equipment, installation and shipping costs can all be rolled into one simple payment. 3-6 month deferred payments are also available.

If you are interested, let us know and we work together to get you the equipment and monthly payment that makes sense for you!


Submit Your Online Application Now!


 

Easily finance your oil water separator system


January 30, 2024
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Mirachem 500 - by the gallon

Mirachem is a water based cleaner/degreaser that has been formulated using Mirachem’s proprietary emulsifying technology coupled with non-hazardous cleaning ingredients. This unique combination provides a cleaner/degreaser that can safely remove oil, grease, carbon and other organic deposits from all types of surfaces while meeting federal, state and local air pollution and wastewater regulations.

Mirachem is a highly concentrated, environmentally safe cleaner engineered to lift oil, grease and road film from surfaces to be rinsed away with water. This sudsing formula is designed to increase dwell time and prevent re-depositing. It can be used on most surfaces including stainless steel, plastic, aluminum, paint and automotive wax finishes.

Safety Attributes

  • Contains no acids, phosphates, alkalines, chlorides, ethylene glycol ethers or other hazardous ingredients
  • pH balanced
  • Non-toxic
  • Non-caustic and non-corrosive

Industry Cleaning Applications

  • Military and Civilian Aircraft
  • Ground Transportation Equipment
  • Trucks and Heavy Equipment
  • Bus Washing
  • Locomotive Washing
  • Boats, marine engines, bilges, decks
  • Automobiles, light trucks, automotive engines, parts, brakes
  • Tanker and tank washing

Mirachem 500 Cleaner / Degreaser

Mirachem 500 is a water-based cleaner/degreaser that has been formulated to safely remove oil, grease, carbon and other organic deposits from all types of surfaces while meeting federal, state and local air pollution and waste water regulations. Mirachem 500 Cleaner / Degreaser is an excellent alternative to hazardous solvents and chemicals.

Mirachem 500 Approvals/Certifications

  • Boeing D6-17487 Revision J   – For exterior and general cleaners.
    Boeing D6-17487 Revision K   For exterior and general cleaners
  • ISO 9001:2015 QMS Certification
  • ASTM G122 Standard Test Method for Evaluating the Effectiveness of Cleaning Agents.
  • NSF-8A – NSF Approved for Category A-8 Degreaser
  • Meets stringent environmental regulations for air quality, such as VOC content and VOHAPS, and wastewater systems, including Total Toxic Organics (TTO). 

Mirachem® Pressure Wash

Mirachem® Pressure Wash is a highly concentrated, yet environmentally safe cleaners engineered to lift oil & grease, road film, and other environmental soils from surfaces to be rinsed away with water. This sudsing formula is designed to increase dwell time and prevent re-deposition on surfaces to be cleaned. Mirachem Pressure Wash can be used on most every surface and is safe for both interior and exterior uses.

Mirachem Cleaner Degreasers

Product Uses Dilution Ratios Size Part Number
Mirachem 500 Most surfaces including stainless steel, plastic, aluminum, chrome, fiberglass, paint and wax finishes. 20:1 Light Pressure washing

10:1 Heavy Duty Pressure Washing

4:1 to Full Strength Hand Wipe, Brush & Bucket

55 gallon drum M-500-D
275 gallon tote M-500-T
Mirachem Pressure Wash Most surfaces including stainless steel, plastic, aluminum, chrome, fiberglass, paint and wax finishes. 19:1 Light Pressure washing

4:1 Heavy Duty Pressure Washing

55 gallon drum M-PW-D
275 gallon tote M-PW_T

Mirachem Sizes


January 29, 2024
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Ozone Generators

As an integral part of our closed loop wastewater treatment systems, our ozone generators eliminate odors and contaminates from the water and reduce operating costs by lowering freshwater usage and eliminating expensive chemical disinfectants and deodorants.

Depending on the application, our turnkey ozone generators house both an ozone generation cell and an oxygen concentrator or air dryer.  Simply plug into electrical power and produce both oxygen and ozone from one unit.  Compact, easy to use, and reliable, these systems will work in a variety of tough industrial applications.

Turnkey Ozone Generator with Air Dryer

  • Produces up to 10 g/hr of ozone @ 4 l/min of oxygen at over 3% by weight
  • Integrated Air dryer provides 8 LPM Dry Air for ozone generation
  • Efficient ozone generation – high concentration ozone
  • Air cooled Ozone Generator – no cooling water necessary
  • Visual Flow-meter
  • Adjustable ozone output
  • Easy to install and operate
  • Attachments to integrate into water reclaim system
  • Power required: 120 or 220 VAC
  • Compressed air required: 4 CFM
  • Air dryer can provide air dried to 40 deg F dew point for more efficient ozone generation
  • Removeable corona cell for easy cleaning or repair

Turnkey Ozone Generator with Oxygen Concentrator

  • Produces 10-150 g/hr of ozone from 4-30 l/min of oxygen
  • Integrated Oxygen Concentrator produces 4-30 l/min of oxygen
  • Efficient ozone generation – high concentration ozone
  • Air cooled Ozone Generator – no cooling water necessary
  • Visual Flow-meter
  • Adjustable ozone output
  • Easy to install and operate
  • Attachments to integrate into water reclaim system
  • Power required: 120 or 220 VAC
  • Compressed air required: 4-12 CFM

Optional features

  • Stainless steel enclosure
  • Remote on/off controls for system integration
  • Internal compressed air
  • Ozone analyzer

January 29, 2024
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Custom Control Systems

For over 30 years, we have provided custom engineered systems for a variety of industrial and commercial applications all over the world. All of these systems require some type of control system that has to be custom-engineered to meet our client’s specifications, maximize efficiency and reduce onsite monitoring. Some of our integrated control systems include:

Wash Bay Pumping & Treatment – Systems can control and monitor all reclaim and wash system components including pumps, tank level sensors, automatic valves, and filters. Lights and alarms can be added to help monitor water quality parameters and trouble-shoot components.

Rainwater Collection – Systems with digital display screens can monitor and control high and low collection tank levels, rainwater transfer pumps, valves and storage tank levels to ensure that all water collected will be available for use.

Wash Tunnel Entry and Control – These custom-engineered tunnel entry light systems feature industrial traffic fixtures affixed to the tunnel entry and ultra-bright LED illumination.

Photocell or Proximity Detection Systems – These systems are extremely rugged, with an industrial design, and heavy cast aluminum housings. They feature interchangeable logic modules and output devices.

pH Control – These systems adjust the pH of the water and are highly recommended if the pH of the water is either too high or too low from using industrial cleaning solutions. These systems normally include metering pumps, tanks, controllers and switches.

Our control panels are assembled with the highest quality electrical components, including Allen Bradley, Siemens, Eaton, and GE. System design tailored to interface with existing hardware and software to minimize compatibility concerns. Designs and assembly are focused on reliability and durability for continuous use in rail yards, bus depots, mining and oilfield service, and other heavy industrial applications. Features can include:

  • Stainless Steel Master control panel
  • NEMA 4X Rated
  • UL Rating (Optional CSA Rating)
  • Hands-Off-Automated (HOA) switches for all pumps
  • Onboard digital display
  • Modem for remote monitoring and control
  • User-friendly monitoring software design to facilitate the system’s management

With each control system, we will provide detailed drawings and documentation packages with easy-to-follow descriptions, schematics, and wiring diagrams. Our engineers can also provide field installation, start-up and training for onsite personnel.

Call us at 1-800-453-8639 for help with customizing your control systems.


January 29, 2024
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Why Do I Need an ORS System?

Recycling and filtering wash water reduces your fresh water usage as well as eliminates EPA and local impact fees, reduces sanitary sewer costs, and water restrictions. Ozone replaces costly and dangerous chemical disinfectants to eliminate odors and other contaminants in the water.

How Does the ORS System Work?

The ORS Series system settles and separates solids, free oils, greases and waxes. After initial separation, the water passes through a screen filter and then goes into a centrifugal separator. Ozone injected into the water kills bacteria and eliminates odors. The water constantly circulates in a storage tank and through a repressurization system for delivery to the wash equipment.

STANDARD FEATURES:

  • Large Capacity Filter Screen Pre-filter
  • High Volume Ozone Generator
  • Centrifugal Solids Separator
  • Solids Filtration to 5 Microns
  • Self-Priming Recirculation/Ozone Pump
  • High Efficiency Repressurization Pump
  • Thermal Overload Protector

OPTIONAL FEATURES:

  • Automated Solids Discharge
  • Additional Filtration Stages
  • Complete system Enclosure
  • Ozone Controller
  • Remote Monitoring
  • U.L. Listing
ORS SERIES SYSTEM SPECIFICATIONS

 

MODEL

ORS-35

ORS-75

ORS-110

FLOW RATE

5-35 gpm

30-75 gpm

70-110 gpm

OZONE SYSTEM

3-16 gm/hr

3-16 gm/hr

3-16 gm/hr

OZONATED WATER VOLUME

500-1500 gal

750-2000 gal

1000-2500 gal

 RECIRCULATION PUMP

1.5 hp

2 hp

3 hp

 INLET

2”

2”

2”

 OUTLET

1”

2”

2”

CENTRIFUGAL SEPARATOR

1” Outlet

1.5” Outlet

2” Outlet

SOLIDS DISCHARGE

3/4”

3/4”

3/4”

WEIGHT  (lbs.)

500

575

625

KW (max.)

3.0

3.5

4.5

 CONTROL SYSTEM

Automatic, Manual or Off

 FOOTPRINT

34” W X 27” D

 POWER REQUIREMENTS

208/ 240 / 480 V 3 PH


January 26, 2024
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Automobile Leak Testing System

For clients who have to leak test vehicles to ensure that there has been no water intrusion after manufacturing or modifications, we have developed a complete leak testing system. Custom engineered to fit your facility and testing protocols, our water intrusion / leak testing systems consist of containment pads, test arches, a water supply system and a fully automated filtration system designed to remove contaminants from the test water so that it can be re-used for a period of time prior to disposal or discharge to the sewer. Designed for commercial and industrial applications, all features of the system are manufactured to insure superior performance and minimal operating requirements.

The containment system consists of a water containment pad constructed of steel or heavy-duty PVC.

Sized to fit your facility and test vehicle, these pads feature entrance and exit ramps and drive over and/or pedestrian grating, if desired. Custom-sized water-proof canvas canopies, PVC curtains or Fiberglass walls are installed on the pad to minimize overspray.

The leak test system is built to fit into the containment system so there is no overflow. Depending on the client’s needs, the leak test system will include multiple side and overhead spray arches, vertical spray posts, and undercarriage spray bars, positioned to provide optimal coverage.  The spray test will last for a client-specified period of time and can be easily controlled by a driver with a remote start/stop key fob.

During the water intrusion / leak test, water is automatically pumped from the containment pad through an initial filter to remove any minor solids and contamination. From there, water is pumped into manifolded water management tanks.  The tanks provide enough water storage to permit proper water balancing during the testing period and the water recovery time. The tank system is equipped with level switches to protect the pumps and to automatically provide for fresh water make-up due to evaporation or drive-off losses. From these tanks, water is pumped back to the test arches, when needed.

In most leak test applications, the contaminants are minimal so this pumping and filtration cycle can last a considerable amount of time. When the water becomes too contaminated to re-use, however, the water can be pumped out or processed through additional filtration and discharged to the sewer.

Containment Pad with Canopy/Walls –

  • Either fiberglass covered steel or HD PVC containment basins
  • Entrance & exit ramps
  • Drive-over, galvanized grating, installed with supports
  • Water-proof canvas canopy, PVC curtains or Fiberglass walls with supports



Leak Test System – designed for installation in containment pad

  • Spray arches with PVC piping and Aluminum frames
  • Entrance/Exit Spray posts with PVC piping and Aluminum frames
  • Undercarriage spray floor spray bar with PVC piping
  • Stainless steel fixed nozzles installed in PVC piping

Pumping & Treatment System- designed for installation adjacent to containment pad

  • Typically 60 GPM Flow rate @ 40 psi – can be higher or lower to client specifications
  • Non-Ferrous Construction – Stainless Steel, PVC
  • Fully-Automatic, pre-wired, pre-plumbed
  • UL listed custom control panel with relays and valves and level switches
  • Remote start and stop, field adjustable run time
  • Multiple water storage tanks with level sensors to receive water from basin
  • Fresh-water make-up system to keep tanks filled
  • Multiple pumps to circulate water from pad to arches and filtration system
  • Initial filter system to catch particulate

Additional Options


December 8, 2023
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OPTIONS AVAILABLE
• Electric or air-driven pump and control systems
• Water polishing packs for strict effluent requirements
• Ozone systems for odor control
• Ozone systems for odor control
• Additional water treatment systems for differing site conditions

5 Stages Of Oil Water Separation Diagram

5 Stages of Oil Water Separation Diagram

  1. The free oil (150 micron in size or greater) is separated in the inlet quiescent zone.
  2. The settleable solids will flow downward into the hopper section for removal.
  3. The suspended solids and dispersed oil will flow upward through the inclined plates
    section, where most of the suspended solids will slide down the plates into the hopper.
  4. The remaining suspended solids and dispersed oil will flow into the separation
    compartment where the coalescing plates will separate the oil 30 micron or greater to
    the surface for removal .
  5. The flow of water will go over the overflow weir plate into the clean water compartment
    and then discharge to the sewer.

October 19, 2023
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High Pressure Washer Standard Unit
High Pressure Washer Standard Unit

PSC Explosion-Proof high pressure washers are exceptionally well-engineered systems, CSA inspected and certified for use in Class 1, Division 1, Group C & D hazardous location environments.  Depending on your application, they can built for onshore or offshore use.  The offshore washers are equipped with stainless steel components to resist corrosion.

HOT WATER EXPLOSION-PROOF STANDARD SERIES FEATURES:

  • General belt-driven, oil-bath plunger pump with pressure regulator (multi-gun capability) and powder coat painted pump cover with louvered end covers
  • CSA approved / UL listed explosion-proof motor—1800 rpm, IP56 ingress protection, 1.15 service factor, class F insulation
  • Non-direct immersion heat exchanger with #316 stainless steel heat exchange coil, Calrod elements with Incoloy sleeves, adjustable temperature controller and low water (heat exchanger fluid) level switchExplosion-Proof unit shown without accessories
  • Fully automatic start / stop circuit with solid state time delay shutdown—controlled by trigger gun activation
  • Steel cage construction with mounting feet and lifting eyes—powder coat painted
  • Automatic high temperature shut down (thermo probe) for pump protection
  • 50 ft. high pressure hose assembly complete with lance, trigger gun and chemical injection
  • CSA approved / UL listed control box, heating elements, flexible coupling, conduit and seals
  • CSA inspected and certified for use in Class 1, Division 1, Group C & D hazardous location environments

OFFSHORE SERIES FEATURES:

High Pressure Washer Offshore Unit
High Pressure Washer Offshore Unit
  • Stainless steel pump cover with mesh/louvered end covers
  • Steel cage construction with drip-proof pump base, mounting feet and lifting eyes—galvanized to ASTM123 and CSA G164-M1981 specifications
  • Low inlet water pressure protection

COLD WATER EXPOSION PROOF STANDARD FEATURES:

  • General belt-driven, oil-bath plunger pump with pressure regulator (multi-gun capability) and powder coat painted pulley guard
  • CSA approved / UL listed explosion-proof motor—1800 rpm, IP56 ingress protection, 1.15 service factor, class F insulation
  • Fully automatic start / stop circuit with solid state time delay shut down—controlled by trigger gun activation
  • Steel cage construction with mounting feet and lifting eyes—powder coat painted
  • Automatic high temperature shut down (thermo probe) for pump protection
  • 50 ft. high pressure hose assembly complete with lance, trigger gun and chemical injection
  • CSA approved / UL listed control box, heating elements, flexible coupling, conduit and seals
  • CSA inspected and certified for use in Class 1, Division 1, Group C & D hazardous location environments

OFFSHORE SERIES ADDITIONAL FEATURES:

  • Stainless steel pulley guard
  • Steel cage construction with drip–proof pump base, mounting feet and lifting eyes—galvanized to ASTM123 and CSA G164–M1981 specifications

COMMON FACTORY ADDED OPTIONS:

  • CAT plunger or piston pump
  • SA nitrogen charged pulsation dampener
  • SRA surge relief assembly (for flows of 6 gpm and greater)
  • PG liquid-filled pressure gauge
  • LWPP low inlet water pressure protection with reset
  • ETM-EXA (D) integrated analog (digital) hour meter
  • USC upstream (high pressure) chemical injection
  • PCA-EX portability feature with phenolic casters and push/pull handle
  • HRA 13 (16) high pressure hose reel assembly with 13 in. (16 in.) drum
  • EGR-50 enclosed grounding reel with 50 ft. grounding wire and clamp
Explosion Proof High Pressure Washers
Explosion-Proof unit shown without accessories

North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

sales@washbaysolutions.com

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