Featured

February 6, 2020
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We have developed a revolutionary heavy-duty wash and treatment system by integrating our demucking system with our clarifier oil water separator system.

Using low flow pumps, moderate pressure and specialized nozzles, our robustly- designed demucker systems can quickly clean large trucks, tracked vehicles or any heavy equipment caked with mud, clay, ice, or muck – using only 20 gpm of water.

After washing, we can then process this water through our stainless steel clarifier oil water separator to reduce your environmental liabilities. Even though full of solids, oils and grease, our separator will effectively treat this wash water for re-use or discharge. 

Fast and effective cleaning with low water treatment costs – definitely a win-win situation!

Features:

  • High-Efficiency Diaphragm or Multi Stage Pump, 20 GPM @ 1000 PSI
  • Stainless Steel Construction
  • NEMA 4X Integrated Control Panel
  • Multi-directional Stream-to-Cone Gun & Industrial grade hose reel
  • Poly water storage tank
  • Stainless steel clarifier separator designed to remove 99% of oil droplets
  • Inclined plates to remove solids
  • Sludge hopper to capture and contain settleable solids
  • Electric or Air diaphragm transfer pump
  • Internal oil storage tank

Optional Features Available:

  • UL Listings
  • Remote Motor Controls
  • Heating Systems
  • Automated Wash Monitors
  • Portable Wash Containment Pad
  • Odor Control Systems
  • Polishing Packs

Reduce your environmental liabilities and get the power of a wash monitor with a fraction of the water usage!

SYSTEM SPECIFICATIONS

Pumping System

DTS-20

Max Flow Rate & Pressure          

20 GPM @ 1000 PSI

Uses Fresh or Recycled Water

Both

Motor, HP

15

Pump Type

Electric Diaphragm

Controls

Manual/Remote/PLC

Hose

50-75’ L @ ¾” D

Gun/Wand

Handheld Stream-to-Cone

Water Storage

500 Gallon Poly Tank

Industrial Grade Hose Reel

Manual, Spring Rewind, Portable

Electric

120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions (with tank)

8’ L x 4’ W x 7’ H

 

 

Clarifier Oil Water Separator

 

Max Flow Rate

20 GPM

Internal Tank Capacity

650 Gallons

Sludge Capacity

27 Gallons

Coalescing Media

6 Cubic Feet

Pump Type

Air or Electric Diaphragm

Controls

Air or Electric Manual/Remote/PLC

Air/Electric

8-14 cfm at 40 psi/120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions

8’ L x 3’ 6” W x 6’ H

 


January 22, 2020
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Wash Water Treatment System For Commercial Trucking Industry
Many companies choose to haul this water away, but a more efficient way of removing this cost is by recycling and reusing the water.

With more and more investment going into equipment, projecting a clean, Green, and professional image is a priority for many companies. Whether it is a tanker, dozer or oilfield tools, regular washing and water recycling is an integral part of presenting that professional image, reducing maintenance costs, and preventing damage to their equipment and the
environment.

Robustly designed and manufactured for the heavy industrial applications, our heavy-duty, multi-stage, closed loop treatment systems clean up the water for re-use.  By simplifying the water and solids handling, many clients are able to both increase production and reduce costs.

APPLICATIONS:

  • Commercial Trucking
  • Locomotive
  • Mining
  • Marine
  • Forklift
  • Oil and Gas Drilling

The first stage of this filtration process is the solids handling system. We develop site-specific solutions for our clients to eliminate as many solids as possible before running the water through to the next stage of filtration.

Truck Wash Water Treatment System
Our Commercial Truck Wash Systems are heavy-duty, multi-stage reclaim and discharge systems, engineered and manufactured for the trucking and transportation industries.

In order to separate any oils from the water, the water is processed through a stainless steal oil-water separator, which separates out smaller suspended solids, oil and water. Any settle-able solids and dispersed non-emulsified oils are removed at this step in filtration.

After the oil-water separator, the water is pumped though several filtration steps including multi-media, blended activated carbon, and corona discharged ozone to reduce any contaminants to
fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic
compounds.

STANDARD FEATURES:

  • Stainless Steel Construction
  • High-Efficiency Pumps
  • Corona Discharge Ozonation System
  • Solids Handling & Separation
  • TSS & FOG Reduction
  • Multi-Stage / Multi-Pass Filtration
  • Pressurized Blended Carbon Polishing Filter
  • Auto-Backwashing Filters
  • NEMA 4X Control Panel with PLC controller

Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:

OPTIONAL FEATURES:

  • Can be configured with existing equipment
  • SCADA and remote monitoring UL/CSA Listing
  • Transportable equipment rooms
  • Rain Diverter Systems
  • Rain Water Harvesting Systems
  • Chemical/Acid/Salinity Resistant Pumps & Components
  • pH control system
MODEL CT-10/10 CT-30/20 CT-60/50 CT-100 CT-200*
FLOW RATE, GPM 1-10 1-30 10-60 30-100 60-200
COALESCING PLATE AREA, SF 41 124 211 400 600
COALESCING MEDIA, CF 4 8 24 48 96
APPROX. CLARIFIER SEPARATOR SIZE, FT (WxLxH) 3 x 7 x 5 3.5 x 8 x 6 4 x 10 x 6 5 x 11 x 7 7 x 13 x 9
RECLAIM RE-CIRCULATION PUMP, HP 1.5 3 3 5 5
RECLAIM RE-PRESSURIZATION PUMP, HP 1 3 5 7.5 10
OZONE SYSTEM Up to 32 grams of ozone per hour
RECLAIM CONTROL SYSTEM PLC, Automatic, Manual or Off
RECLAIM PUMP FRAME SIZE, FT (WxL)
(TANKS ADDITIONAL)
3 X 6 3 x 8
POWER REQUIREMENTS 208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE


January 14, 2020
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Below Ground Oil Water Separator Design
Featuring one of our oil water separator designs to be placed under ground.

Our single wall or double wall below ground parallel corrugated plate oil/water separators meet and exceed API 421 requirements, removing essentially all free and dispersed non-emulsified oil droplets in the waste
stream.

Applications

  • Parking Lots
  • Re-fueling Facilities
  • Marinas
  • Military Installations

Performance Standards

Below Ground Oil Water Separator Design and Installation.
Installing a below ground oil water separator.

  • Utilizes patented, revolutionary, non- plugging coalescing plates which
    remove free oil droplets as small as 20 microns
  • Will not need to use secondary polishing packs
  • Will achieve discharge of 5 ppm or less in accordance with CEN EN 858-1
  • Performance guarantee based on influent characteristics
  • Warranted for (5) years on material and workmanship and (30) years
    against external and internal corrosion

How does it work?

Construction Standards

  • Construction in accordance with UL58
  • Corrosion protection in accordance with UL1746, FRP, STi P3 or urethane
  • Single wall or double wall construction with interstitial space for leak detection
  • Meets NFPA 30 local requirements

With these separators, we can provide analysis, which indicates that the
separator will be provided with the required square feet of projected plate
separation area to achieve the specified performance under laminar flow
(i.e. Reynolds Number of less than 500) conditions. This service includes
calculations signed by a registered professional engineer.

Model # Average Flowrate (GPM) Approximate Capacity (Gallons) Dimensions Diameter x Length (FT)
WB-QB-342 10-30 350 3.5 x 6
WB-QB-548 30-50 500 4 x 6
WB-QB-1048 50-100 1000 4 x 11
WB-QB-2064 100-200 1500 5 x 12
WB-QB-2564 200-300 2000 5 x 21
WB-QB-2572 300-400 2500 6 x 12
WB-QB-3272 400-500 3200 6 x 15
WB-QB-4072 500-800 4000 6 x 19

Frequently Asked Questions


October 7, 2019
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Wash Pad with Splash Wall Feature Installed

Robustly designed for range of industrial applications from mining and oilfield services to light vehicle and boat washes, our portable wash bay containment pads can provide an economical alternative to a concrete wash pad.

STANDARD FEATURES:

  • Designed to be surface-mounted on concrete wash area – No excavation required
  • Built to any size and configuration
  • Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
  • Drain port for connection to plumbing to treatment systems
  • Shipped in multiple panels and easily installed
  • Drain port for fluid removal or connection to plumbing
  • Easily maintained
  • Projected useful life of 15-20 years
  • Placed directly on top of existing surface
  • Simply re-located and re-used

OPTIONAL FEATURES:

  • Raised grating
  • Splash Walls
  • Canopy Covers
  • Entrance / exit ramps

Wash Bay Containment Truck Pads
Each Portable Wash Bay Containment Pad’s construction consists of steel plate encapsulated in a fiberglass lamination. This combination of fiberglass and steel provides exceptional strength and unsurpassed durability. A gel coat surface resin for flame retardance and U.V. protection is included and adds to the Containment pad’s superior performance. This combination ensures superior corrosion resistance, product longevity and structural strength.

ADVANTAGES:

Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our Wash Bay Containment Pad advantages.

Our “Low Profile” Wash Bay Containment pads will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts.

The tri-linear side walls are formed from an angular, composite, steel-cored, heavy duty shape that prevents damage when driven over by heavy vehicles.

Give us a call for more product information – 800-453-8639


August 20, 2019
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Our MM Series Wash Water Treatment Systems are heavy-duty, multi-media filtration systems, engineered and manufactured for the drilling, mining, trucking and transportation industries. Treated wash water from the water treatment system will be clean enough to be re-used or discharged into the sanitary sewer.

The MM system consists of a multi-media filter, and/or carbon polishing filter and a large solids screen filter.  After passing through solids settling, the water is processed through the MM system and filtered so that the water contains no particles greater than 40 microns in size.    Processed water passing through the system will be free of substantially all emulsified oils, waxes and other volatile organic compounds with only limited soaps and detergents remaining in the treated water. 

MM SERIES STANDARD FEATURES:

Multi-Media Sewer Discharge Water Treatment

  • Stainless Steel Construction
  • High-Efficiency Pumps
  • Solids Filtration
  • Multi-Stage / Multi-Pass Filtration
  • Pressurized Blended Carbon Polishing Filter
  • Auto-Backwashing Filters
  • Control Panel with PLC controller

OPTIONAL FEATURES:

  • Oil water separators
  • Ozonation systems
  • UL/CSA Listing
  • Transportable equipment rooms
  • Enclosed trailers
  • Chemical/Acid/Salinity Resistant Pumps & Components
  • ORP / pH control system

At Wash Bay Solutions, our emphasis is on quality.

These systems are exceptionally well-engineered and designed for heavy-duty commercial and industrial operations. Simple to operate and maintain, they will run for years in the harshest environments.

MM SERIES SYSTEM SPECIFICATIONS


MODEL

MM-5

MM-10

MM-35

MM-65

MM-100

 

FLOW RATE, GPM

1-5

1-10

3-35

30-75

60-110

 

FILTER PUMP, HP

3/4

1.5

2

3

5

 

FILTRATION SYSTEM

Multi-Media Deep Bed Filter

POLISHING SYSTEM

Carbon Deep Bed Filter

CONTROL SYSTEM

PLC, Automatic, Manual or Off

RECLAIM PUMP FRAME SIZE, FT

3 X 6
(TANKS ADDITIONAL)

3 x 8
(TANKS ADDITIONAL)

POWER

208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE


January 9, 2019
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Business at collision repair centers and auto body shops is booming these days! Once the cars are repaired, most shops like to enhance their customer service by washing the cars before giving them
back to the customer.

Wash pad for auto body shop

Today, however, you can’t just wash the cars in the back lot and let the water flow off site due to environmental regulations. That’s why we developed a simple turn-key wash bay package including a stainless steel oil water separator and a portable wash pad that can be installed and up and running in a day!

Wash Pad Features:

• Designed to be surface-mounted – No excavation required
• Built to any size and configuration
• Fiberglass composite system -1/4” steel plate core completely encapsulated in fiberglass
• Superior chemical resistance
• Shipped in multiple panels and easily installed
• Projected useful life of 15-20 years
• Simply re-located and re-used

oil water separator for auto body shop

Our separators and wash pads come in a range of different sizes so we can design a package to match your washing operations, space restrictions and environmental requirements.

OIL WATER SEPARATOR FEATURES:

  • Stainless steel construction 99%
  • Removal of all free oil and settlable solids
  • Pump & control system
  • Low installation and maintenance costs
  • Solids storage capability

AVAILABLE OPTIONS:

  • Pumping Systems
  • Portable Equipment Rooms
  • Splash Walls
  • Canopy Covers
  • Rain Diverter Systems
  • Below ground separators

Give us a call for more product information – 800-453-8639


June 26, 2018
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Robustly designed for range of industrial applications from oilfield pipe washing to large equipment washing, our (PWS – Series) portable parts washing stands can provide an economical alternative to a concrete wash pad.

FEATURES:

  • Designed to be surface-mounted
  • No excavation required
  • Placed directly on top of existing surface
  • Built to any size and configuration
  • Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
  • 12” high walls, various lengths & widths available
  • Easy to relocate by forklift without disassembly
  • Drain port for fluid removal or connection to plumbing
  • Simply maintained
  • Projected useful life of 15-20 years

ADVANTAGES:

Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our parts washing stand’s advantages.

Each parts washing stand is manufactured from heavy-duty fiberglass laminations completely encapsulating a steel core. The steel core makes it the most rugged and durable wash water containment system available today. This core keeps the spill containment system strong and flexible no matter what. In addition, each system includes (4) 1-1/2″ threaded coupling with 2 bronze ball valves for fluid drainage.

two removable pedestal frames

SUPPORT PEDESTALS

Inside are two removable pedestal frames to support the grates and raise equipment above the surface. Each system also has a 2″ divider wall running across the middle of the system to compartmentalize wash water or spills.

portable parts washing covers and walls

OPTONAL COVERS AND WALLS

To contain the wash water, the system is available with an optional 10′ high canopy mounted to the system. Each end is left open for access.

Fiberglass or poly walls are also available. They come in 4’, 6’ or 8’ heights and can be placed on 3 sides for efficient washing.

Interactive 3D Visual of our Portable Parts Washing Stands

Please click the image below to interact with the drawing. It may take a few seconds to load.

Give us a call for more product information – 800-453-8639


North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

info@washbaysolutions.com

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