These complete Transportable Equipment Rooms (TER) are ideal for housing washing and reclaim equipment at sites without incurring any construction costs, delays, or permanent structures.
Wash Pads/Rooms/Options
Robustly designed for construction and military applications, our portable wash racks provide an effective and economical alternative to a concrete wash pad. Each Portable Wash Rack has a flat base, sloped diamond tread surface and covered trenches to easily remove solids.
STANDARD FEATURES:
- No excavation required
- Designed to be surface-mounted
- Sides sloped to center
- Shovel trench making solids removal easy
- Diamond tread, grit impregnated non-slip surface
- Low profile entrance/exit ramps
OPTIONAL FEATURES:
- Splash Walls
- Canopy Covers
- Lights
- Entrance / exit ramps
- Drag conveyor for solids
- Undercarriage wash
ADVANTAGES:
Our “Low Profile” Wash Racks will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts. Projected useful life is 15-20 years.
Minimal site preparation, no excavation, quick installation, immediate use, low maintenance and portability are only some of the many advantages of our Wash Racks.
Give us a call for more product information – 800-453-8639
For clients who have to leak test vehicles to ensure that there has been no water intrusion after manufacturing or modifications, we have developed a complete leak testing system. Custom engineered to fit your facility and testing protocols, our water intrusion / leak testing systems consist of containment pads, test arches, a water supply system and a fully automated filtration system designed to remove contaminants from the test water so that it can be re-used for a period of time prior to disposal or discharge to the sewer. Designed for commercial and industrial applications, all features of the system are manufactured to insure superior performance and minimal operating requirements.
The containment system consists of a water containment pad constructed of steel or heavy-duty PVC.
Sized to fit your facility and test vehicle, these pads feature entrance and exit ramps and drive over and/or pedestrian grating, if desired. Custom-sized water-proof canvas canopies, PVC curtains or Fiberglass walls are installed on the pad to minimize overspray.
The leak test system is built to fit into the containment system so there is no overflow. Depending on the client’s needs, the leak test system will include multiple side and overhead spray arches, vertical spray posts, and undercarriage spray bars, positioned to provide optimal coverage. The spray test will last for a client-specified period of time and can be easily controlled by a driver with a remote start/stop key fob.
During the water intrusion / leak test, water is automatically pumped from the containment pad through an initial filter to remove any minor solids and contamination. From there, water is pumped into manifolded water management tanks. The tanks provide enough water storage to permit proper water balancing during the testing period and the water recovery time. The tank system is equipped with level switches to protect the pumps and to automatically provide for fresh water make-up due to evaporation or drive-off losses. From these tanks, water is pumped back to the test arches, when needed.
In most leak test applications, the contaminants are minimal so this pumping and filtration cycle can last a considerable amount of time. When the water becomes too contaminated to re-use, however, the water can be pumped out or processed through additional filtration and discharged to the sewer.
Containment Pad with Canopy/Walls –
- Either fiberglass covered steel or HD PVC containment basins
- Entrance & exit ramps
- Drive-over, galvanized grating, installed with supports
- Water-proof canvas canopy, PVC curtains or Fiberglass walls with supports
Leak Test System – designed for installation in containment pad
- Spray arches with PVC piping and Aluminum frames
- Entrance/Exit Spray posts with PVC piping and Aluminum frames
- Undercarriage spray floor spray bar with PVC piping
- Stainless steel fixed nozzles installed in PVC piping
Pumping & Treatment System- designed for installation adjacent to containment pad
- Typically 60 GPM Flow rate @ 40 psi – can be higher or lower to client specifications
- Non-Ferrous Construction – Stainless Steel, PVC
- Fully-Automatic, pre-wired, pre-plumbed
- UL listed custom control panel with relays and valves and level switches
- Remote start and stop, field adjustable run time
- Multiple water storage tanks with level sensors to receive water from basin
- Fresh-water make-up system to keep tanks filled
- Multiple pumps to circulate water from pad to arches and filtration system
- Initial filter system to catch particulate
Additional Options
- Final filtration system
- Oil water separator
- Spot free rinse
- Containerized equipment room
Robustly designed for range of industrial applications from mining and oilfield services to light vehicle and boat washes, our portable wash bay containment pads can provide an economical alternative to a concrete wash pad.
STANDARD FEATURES:
- Designed to be surface-mounted on concrete wash area – No excavation required
- Built to any size and configuration
- Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
- Drain port for connection to plumbing to treatment systems
- Shipped in multiple panels and easily installed
- Drain port for fluid removal or connection to plumbing
- Easily maintained
- Projected useful life of 15-20 years
- Placed directly on top of existing surface
- Simply re-located and re-used
OPTIONAL FEATURES:
- Raised grating
- Splash Walls
- Canopy Covers
- Entrance / exit ramps
Each Portable Wash Bay Containment Pad’s construction consists of steel plate encapsulated in a fiberglass lamination. This combination of fiberglass and steel provides exceptional strength and unsurpassed durability. A gel coat surface resin for flame retardance and U.V. protection is included and adds to the Containment pad’s superior performance. This combination ensures superior corrosion resistance, product longevity and structural strength.
ADVANTAGES:
Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our Wash Bay Containment Pad advantages.
Our “Low Profile” Wash Bay Containment pads will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts.
The tri-linear side walls are formed from an angular, composite, steel-cored, heavy duty shape that prevents damage when driven over by heavy vehicles.
Give us a call for more product information – 800-453-8639
Business at collision repair centers and auto body shops is booming these days! Once the cars are repaired, most shops like to enhance their customer service by washing the cars before giving them
back to the customer.
Today, however, you can’t just wash the cars in the back lot and let the water flow off site due to environmental regulations. That’s why we developed a simple turn-key wash bay package including a stainless steel oil water separator and a portable wash pad that can be installed and up and running in a day!
Wash Pad Features:
• Designed to be surface-mounted – No excavation required
• Built to any size and configuration
• Fiberglass composite system -1/4” steel plate core completely encapsulated in fiberglass
• Superior chemical resistance
• Shipped in multiple panels and easily installed
• Projected useful life of 15-20 years
• Simply re-located and re-used
Our separators and wash pads come in a range of different sizes so we can design a package to match your washing operations, space restrictions and environmental requirements.
OIL WATER SEPARATOR FEATURES:
- Stainless steel construction 99%
- Removal of all free oil and settlable solids
- Pump & control system
- Low installation and maintenance costs
- Solids storage capability
AVAILABLE OPTIONS:
- Pumping Systems
- Portable Equipment Rooms
- Splash Walls
- Canopy Covers
- Rain Diverter Systems
- Below ground separators
Give us a call for more product information – 800-453-8639
Robustly designed for range of industrial applications from oilfield pipe washing to large equipment washing, our (PWS – Series) portable parts washing stands can provide an economical alternative to a concrete wash pad.
FEATURES:
- Designed to be surface-mounted
- No excavation required
- Placed directly on top of existing surface
- Built to any size and configuration
- Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
- 12” high walls, various lengths & widths available
- Easy to relocate by forklift without disassembly
- Drain port for fluid removal or connection to plumbing
- Simply maintained
- Projected useful life of 15-20 years
ADVANTAGES:
Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our parts washing stand’s advantages.
Each parts washing stand is manufactured from heavy-duty fiberglass laminations completely encapsulating a steel core. The steel core makes it the most rugged and durable wash water containment system available today. This core keeps the spill containment system strong and flexible no matter what. In addition, each system includes (4) 1-1/2″ threaded coupling with 2 bronze ball valves for fluid drainage.
SUPPORT PEDESTALS
Inside are two removable pedestal frames to support the grates and raise equipment above the surface. Each system also has a 2″ divider wall running across the middle of the system to compartmentalize wash water or spills.
OPTONAL COVERS AND WALLS
To contain the wash water, the system is available with an optional 10′ high canopy mounted to the system. Each end is left open for access.
Fiberglass or poly walls are also available. They come in 4’, 6’ or 8’ heights and can be placed on 3 sides for efficient washing.
Interactive 3D Visual of our Portable Parts Washing Stands
Please click the image below to interact with the drawing. It may take a few seconds to load.
Give us a call for more product information – 800-453-8639
Floating Oil Skimmers
Our triple-float oil skimmers are designed to free float on the water and remove non-emulsified oils from the surface. Constructed of stainless steel, they can be designed to be rigid or hinged to fit into small manhole openings in wastewater storage tanks.
Wall-Mounted Oil Skimmers
Our dual-float, wall-mounted oil skimmers are designed to remove non-emulsified oils from the surface of the water. Skimmers are constructed from stainless steel for corrosion resistance and sturdy enough for any application. The wall-mounted slide pipe allows the skimmer to float vertically but be kept close to the wall so it can be accessed easily. It can be built to accommodate any size sump.
Depending on the application, both skimmers can be custom-built for size and flow rate.
Our Wash Bay Solutions Stainless Debris Baskets are designed to both protect the equipment and help control costs associated with solids removal from wash bay sumps. The baskets are for washing applications with an average amount of solids. The baskets fit snugly into the sump and catch all solids from the wash bay before they reach the recycle systems. When the basket is full, personnel remove it and set it to the side to dewater. A second basket can then be placed into the sump and washing can continue. Once the sediment in the first debris basket is de-watered, it can be easily disposed of according to local enforcement agency regulations.
Applications:
- Heavy Equipment Washing
- Aircraft Maintenance
- Truck & Bus Washing
- Forklift Wash Facilities
- Military Bases
Benefits:
- Low Maintenance
- Heavy Duty Construction
- Impervious to Non-petroleum Materials
- Easy to Install
The baskets are constructed of stainless steel plates and stainless mesh. They come in standard sizes or custom sizes to fit into an existing sump. One or two handles on each basket make them easy to move around.
Why Do I Need a Re-Cyke® TWB System?
These complete wash systems are ideal for washing equipment and vehicles at sites without incurring any construction costs, delays, or permanent structures. Used on military bases, construction sites, and at any facility requiring transportability, these cost effective systems can be configured for a wide range of applications and up and running in a few weeks. Recycling wash water also eliminates EPA and local impact fees, reduces sanitary sewer costs, and water restrictions.
How Does the Re-Cyke® TWB System Work?
The complete system consists of a self-contained aboveground wash pad and an enclosed equipment room. The pad includes a 12” high ramped structure capable of handling up to 40 tons/axle and tracked vehicles, an integrated water collection system to isolate solids and divert liquids, and a solids wash-down feature. The enclosed equipment room sits adjacent to the wash pad and contains complete water recycling, high-volume demucking, and high-pressure washing equipment.
As vehicles are cleaned on the pad, the wash/rinse water collects beneath the pad and is transferred to the closed loop recycling system for treatment and reuse so there is no off-site discharging. The solids removed from the vehicle are automatically washed to a collection section for future removal and disposal.
STANDARD FEATURES:
Elevated Wash Pad with Ramp
- Totally Transportable in Modular Sections
- Designed for drive-through or in-out operation
- Heavy steel I-beam support framework
- Unique fluid/solid separation weirs
- High Volume Demucking Equipment
- Available in 10 tons/axle & 40 tons/axle
Enclosure:
- 40’ enclosure is steel, aluminum, or stainless
- Power panel, receptacles and lighting
- Automated fans/louvers or insulated with full HVAC system
- Pre-plumbed and wired
- Secondary containment for all fluids
Equipment Included in Enclosure:
- Complete closed-loop water recycling system
- Water management tanks with waste oil and solids storage
- PLC-controller with remote monitoring and SCADA capability
Hot or cold water pressure washer
- Optional high volume/low pressure Demucking system
- Non-chemical water dis-infectiing ozone generator
- Fully automated, requires minimal maintenance
- All equipment UL/CSA listed
TWB SERIES SYSTEM SPECIFICATIONS
|
MODEL |
TWB-5 |
TWB-10 |
TWB-20 |
TWB-35 |
| FLOW RATE |
1-5 gpm
|
1-10 gpm
|
5-20 gpm
|
5-35 gpm
|
| RE-CLAIM SYSTEM |
3/4 hp |
1 1/2 hp |
3 hp |
3 hp |
| INLET |
2” |
2” |
2” |
2” |
| OUTLET |
1” |
1” |
2” |
2” |
| WATER STORAGE TANK VOLUME |
500 GAL |
1000 GAL |
1000 GAL |
1500 GAL |
| PRESSURE WASHER |
4 GPM |
650 |
700 |
750 |
| KW (max.) |
1.8 |
2.0 |
3.0 |
3.0 |
| OZONE SYSTEM |
Up to 32 grams of ozone per hour |
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| CONTROL SYSTEM |
Automatic, Manual or Off |
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| ENCLOSURE |
40’ Steel Enclosure, pre-plumbed and wired Automated fans/louvers or insulated with full HVAC system |
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| POWER |
Power panel, receptacles and lighting 208 / 240 V 1 ph 208 / 240 / 480 V 3 ph |
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At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.WashbaySolutions.comsales@washbaysolutions.comLOCATIONSWashBay Solutions International
