wash water treatment

January 22, 2020
truck-wash-water-reclaim-system.jpg

Wash Water Treatment System For Commercial Trucking Industry
Many companies choose to haul this water away, but a more efficient way of removing this cost is by recycling and reusing the water.

With more and more investment going into equipment, projecting a clean, Green, and professional image is a priority for many companies. Whether it is a tanker, dozer or oilfield tools, regular washing and water recycling is an integral part of presenting that professional image, reducing maintenance costs, and preventing damage to their equipment and the
environment.

Robustly designed and manufactured for the heavy industrial applications, our heavy-duty, multi-stage, closed loop treatment systems clean up the water for re-use.  By simplifying the water and solids handling, many clients are able to both increase production and reduce costs.

APPLICATIONS:

  • Commercial Trucking
  • Locomotive
  • Mining
  • Marine
  • Forklift
  • Oil and Gas Drilling

The first stage of this filtration process is the solids handling system. We develop site-specific solutions for our clients to eliminate as many solids as possible before running the water through to the next stage of filtration.

Truck Wash Water Treatment System
Our Commercial Truck Wash Systems are heavy-duty, multi-stage reclaim and discharge systems, engineered and manufactured for the trucking and transportation industries.

In order to separate any oils from the water, the water is processed through a stainless steal oil-water separator, which separates out smaller suspended solids, oil and water. Any settle-able solids and dispersed non-emulsified oils are removed at this step in filtration.

After the oil-water separator, the water is pumped though several filtration steps including multi-media, blended activated carbon, and corona discharged ozone to reduce any contaminants to
fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic
compounds.

STANDARD FEATURES:

  • Stainless Steel Construction
  • High-Efficiency Pumps
  • Corona Discharge Ozonation System
  • Solids Handling & Separation
  • TSS & FOG Reduction
  • Multi-Stage / Multi-Pass Filtration
  • Pressurized Blended Carbon Polishing Filter
  • Auto-Backwashing Filters
  • NEMA 4X Control Panel with PLC controller

Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:

OPTIONAL FEATURES:

  • Can be configured with existing equipment
  • SCADA and remote monitoring UL/CSA Listing
  • Transportable equipment rooms
  • Rain Diverter Systems
  • Rain Water Harvesting Systems
  • Chemical/Acid/Salinity Resistant Pumps & Components
  • pH control system
MODEL CT-10/10 CT-30/20 CT-60/50 CT-100 CT-200*
FLOW RATE, GPM 1-10 1-30 10-60 30-100 60-200
COALESCING PLATE AREA, SF 41 124 211 400 600
COALESCING MEDIA, CF 4 8 24 48 96
APPROX. CLARIFIER SEPARATOR SIZE, FT (WxLxH) 3 x 7 x 5 3.5 x 8 x 6 4 x 10 x 6 5 x 11 x 7 7 x 13 x 9
RECLAIM RE-CIRCULATION PUMP, HP 1.5 3 3 5 5
RECLAIM RE-PRESSURIZATION PUMP, HP 1 3 5 7.5 10
OZONE SYSTEM Up to 32 grams of ozone per hour
RECLAIM CONTROL SYSTEM PLC, Automatic, Manual or Off
RECLAIM PUMP FRAME SIZE, FT (WxL)
(TANKS ADDITIONAL)
3 X 6 3 x 8
POWER REQUIREMENTS 208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE


October 8, 2019
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We have developed a revolutionary heavy-duty wash and treatment system by integrating our demucking system with our clarifier oil water separator system.

Using low flow pumps, moderate pressure and specialized nozzles, our robustly- designed demucker systems can quickly clean large trucks, tracked vehicles or any heavy equipment caked with mud, clay, ice, or muck – using only 20 gpm of water.

After washing, we can then process this water through our stainless steel clarifier oil water separator to reduce your environmental liabilities. Even though full of solids, oils and grease, our separator will effectively treat this wash water for re-use or discharge. 

Fast and effective cleaning with low water treatment costs – definitely a win-win situation!

Features:

  • High-Efficiency Diaphragm or Multi Stage Pump, 20 GPM @ 1000 PSI
  • Stainless Steel Construction
  • NEMA 4X Integrated Control Panel
  • Multi-directional Stream-to-Cone Gun & Industrial grade hose reel
  • Poly water storage tank
  • Stainless steel clarifier separator designed to remove 99% of oil droplets
  • Inclined plates to remove solids
  • Sludge hopper to capture and contain settleable solids
  • Electric or Air diaphragm transfer pump
  • Internal oil storage tank

Optional Features Available:

  • UL Listings
  • Remote Motor Controls
  • Heating Systems
  • Automated Wash Monitors
  • Portable Wash Containment Pad
  • Odor Control Systems
  • Polishing Packs

Reduce your environmental liabilities and get the power of a wash monitor with a fraction of the water usage!

SYSTEM SPECIFICATIONS

Pumping System

DTS-20

Max Flow Rate & Pressure          

20 GPM @ 1000 PSI

Uses Fresh or Recycled Water

Both

Motor, HP

15

Pump Type

Electric Diaphragm

Controls

Manual/Remote/PLC

Hose

50-75’ L @ ¾” D

Gun/Wand

Handheld Stream-to-Cone

Water Storage

500 Gallon Poly Tank

Industrial Grade Hose Reel

Manual, Spring Rewind, Portable

Electric

120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions (with tank)

8’ L x 4’ W x 7’ H

 

 

Clarifier Oil Water Separator

 

Max Flow Rate

20 GPM

Internal Tank Capacity

650 Gallons

Sludge Capacity

27 Gallons

Coalescing Media

6 Cubic Feet

Pump Type

Air or Electric Diaphragm

Controls

Air or Electric Manual/Remote/PLC

Air/Electric

8-14 cfm at 40 psi/120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions

8’ L x 3’ 6” W x 6’ H

 


April 9, 2018

MM Series Water Filtration System
MM Series Water Filtration System

The MM-Series Water Treatment System is a complete self-contained, extremely efficient filtration system consisting of a fully automated multi-media filter and carbon polishing filter.

Processed water is initially filtered to contain no particles greater than 40 microns in size. It is then filtered further so that it is free of substantially all emulsified oils, waxes and other volatile organic compounds. Limited soaps and detergents may remain in the treated water. Processed water shall be acceptable to discharge to the sewer.   The carbon or carbon clay mixture can be tailored to meet specific local effluent requirements and adjusted based on the testing results.

The filters are programmed to automatically backwash back to the wash bay using domestic water. It is designed to be simple to operate but very effective in its ability to meet today’s environmental requirements.

STANDARD FEATURES:

  •  Automated Self-Cleaning Multi-Media Deep Bed Filter
  •  Carbon polishing filter
  •  Tailored media to meet compliance standards
  •  High Efficiency Self-priming Filter Pump
  •  Automatic or Manual Control System
  •  PLC controller for back wash operations and valve actuation
  •   Stainless Steel frame
  •   Skid-mounted for easy portability
  •  All controls, and level switches
  •  Low operating and maintenance costs

OPTIONAL FEATURES:

  • Pre-filtration for heavy solids removal
  • Ozone system for odor control
  • PLC control with remote monitoring capability
  • Oil content monitor and alarm
  • pH control system
  • U.L. Listing
  • Can be installed in portable equipment room or trailer

MM-SERIES SYSTEM SPECIFICATIONS

MODEL: MM-5 MM-10 MM-35 MM-65 MM-100
FLOW RATE 5 gpm 10 gpm 35 gpm 65 gpm 100 gpm
FILTER PUMP 3/4 hp 1 hp 2 hp 3 hp 5 hp
 INLET 2” 2” 2” 2” 2”
 OUTLET 1” 1” 2” 2” 2”
WEIGHT  (lbs.) 450 500 600 700 800
 CONTROL SYSTEM Automatic or Manual Control
 FILTRATION Multi-Media Deep Bed Filter
 WATER POLISHING Carbon Deep Bed Filter
UTILITIES 3 phase 240/480/575 V 60 Hz or single phase 230V

North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

info@washbaysolutions.com

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