wash bay

October 16, 2019
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Issue: An equipment rental company was expanding and they moved into a new facility
without a wash pad. There was plenty of indoor space but no outdoor space to put in a
new wash pad. The property owner did not want them to cut concrete or substantially
alter the property but our client still needed be able to wash their equipment onsite,
contain the water and discharge it properly to the sewer.

Solution: For a complete wash system, we recommended installing a SPT-10 Clarifier
Oil Water Separator System
, an industrial-grade electric heated water pressure washer
with two portable hose reels, and a portable wash containment pad.
The portable wash pad allows them to wash as much as possible without any major
modifications to the property. They will also be able to move the entire system to a new
facility, if needed. The wash pad was equipped with pedestrian grating along both sides
so that the service personnel can work safely on a dry surface!


October 7, 2019
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Truck entering wash bay containment pads
Truck entering wash bay containment pads

Robustly designed for range of industrial applications from mining and oilfield services to light vehicle and boat washes, our portable wash bay containment pads can provide an economical alternative to a concrete wash pad.

STANDARD FEATURES:

  • Designed to be surface-mounted on concrete wash area – No excavation required
  • Built to any size and configuration
  • Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
  • Drain port for connection to plumbing to treatment systems
  • Shipped in multiple panels and easily installed
  • Drain port for fluid removal or connection to plumbing
  • Easily maintained
  • Projected useful life of 15-20 years
  • Placed directly on top of existing surface
  • Simply re-located and re-used

OPTIONAL FEATURES:

  • Raised grating
  • Splash Walls
  • Canopy Covers
  • Entrance / exit ramps

Wash Bay Containment Truck Pads
Each Portable Wash Bay Containment Pad’s construction consists of steel plate encapsulated in a fiberglass lamination. This combination of fiberglass and steel provides exceptional strength and unsurpassed durability. A gel coat surface resin for flame retardance and U.V. protection is included and adds to the Containment pad’s superior performance. This combination ensures superior corrosion resistance, product longevity and structural strength.

ADVANTAGES:

Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our Wash Bay Containment Pad advantages.

Our “Low Profile” Wash Bay Containment pads will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts.

The tri-linear side walls are formed from an angular, composite, steel-cored, heavy duty shape that prevents damage when driven over by heavy vehicles.

Give us a call for more product information – 800-453-8639


September 5, 2018
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New Locomotive Wash Bay Pump

A national railroad freight company called and requested a complete overhaul of their 40-year old locomotive wash. This 1970’s era locomotive wash system consisted of three different wash arches – a wetting arch to wet the locomotive, a second arch for soap application and washing, and a third arch with an acid wash for surface brightening.

The wash system was overhauled with to improve the following metrics:

  • Improve the wetting stage process by increasing both water volume and pressure as well as the nozzle design to apply the wetting water on the locomotive; and
  • Improve the soap application process by redesigning the nozzles’ flow patterns and volumes, increasing total flow to the nozzles, and finally adding additional pressure the process.

We started the overhaul process by removing the old soap and rinse pumps as well as the associated wiring and conduit. All of the existing control panels and associated conduit and wiring were also removed. Some equipment was retired in place to reduce demolition, re-piping and re-wiring costs. We then installed the following new equipment:

Locomotive wash bay control panel
Locomotive wash bay stainless steel control panel

Control Panel – A new stainless steel control panel was mounted, which replaced the existing four electrical panels. New conduit and heavier wire was also installed to bring it up to existing codes. The dual electric eyes were re-wired back into the new panel. New liquid level floats were installed in the storage tanks to provide both fluid level control, as well, as provide new a pump shut down safety, in the event of a low water condition in the water storage tanks.

Wetting Pump – A new 15 hp, cast iron pump was installed to supply water to the wetting arch. New, larger PVC piping as well as new heavier electrical wire was installed through new conduit to supply the proper amperage for the new higher horsepower pump.

Soap Pump – A new 15 HP stainless steel pump was installed for the new wash soap arch. New heavier wire was pulled through new conduit to supply the proper amperage needed for the new pump. The new pump was plumbed into the existing PVC piping in the pump house.

Wash Tunnel Nozzles – The existing nozzles could no longer be utilized due to flow and pressure differences from the new pumps. The existing nozzles were removed and replaced with a set of brass nozzles. A total of 42 new nozzles were installed in all three arches.

Rinse System Pump – The existing 100 hp motor and pump were removed and a new 25 hp motor and pump was set in place, aligned, and bolted to the exiting pump base.

Rinse System Control System – A new PLC-based control system housed in a stainless steel panel was installed and integrated with the existing control wires. New wiring was installed from the original motor controller system to the new control panel.

Rinse System Nozzles – The original nozzles, which were sized for the flow from the one hundred horsepower pump, were removed and new brass nozzles were installed.

The entire overhaul took less than a week to install and brought the whole wash system into the 21st century! The client has been very happy with its performance.


April 19, 2017

C 130 Wash Bay System
C 130 Wash Bay System

What we have been working on…C-130 Aircraft Washing

A major engineering firm contacted us to help them develop a complete wash bay system for C-130 aircraft. To accommodate both the military’s washing specifications and maximize the washing process, we helped design a very effective aircraft washing system with a combination of foaming, washing and rinsing equipment.

When the foaming process is desired, the operator moves a portable foamer to the desired location near the aircraft. After selecting either hot or cold water for the foamer from the remote switch at the reel, the operator can spray thick foam up to a height of approximately 40 feet to reach the highest point on the aircraft.

For washing and rinsing the aircraft, the operator will use either the pressure washer or water cannon on either side of the aircraft and select either hot or cold water. They can be used separately or at the same time, and use either hot or cold water independently of the other.

All of the hose reel systems include remote control capabilities, and the system can be programmed to permit a combination of foaming, washing or rinsing to occur at any one time.

All of the wastewater from the foaming, washing and rinsing operations will be treated by a closed loop wash water reclaim system. The reclaim system will filter and disinfect the water, and store the clean, recycled water so that it is available for use for all washing, rinsing, and foaming applications as desired.

The recycling system includes a fresh water bypass manifold system that enables the operator to manually switch the entire system over to fresh water if necessary or desired. It also automatically replenishes itself to maintain a minimum volume of water to make up for any losses to the system from evaporation or carry-off.

A stainless steel evaporator is included in the system design to serve two functions: elimination of excess water accumulation in the overall system and to periodically dispose of water in the system to allow for fresh water addition to maintain optimum water quality. Both of these functions are programmed to automatically occur, and can be adjusted to meet the preferences of the system operator.


North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

info@washbaysolutions.com

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