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October 8, 2019
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We have developed a revolutionary heavy-duty wash and treatment system by integrating our demucking system with our clarifier oil water separator system.

Using low flow pumps, moderate pressure and specialized nozzles, our robustly- designed demucker systems can quickly clean large trucks, tracked vehicles or any heavy equipment caked with mud, clay, ice, or muck – using only 20 gpm of water.

After washing, we can then process this water through our stainless steel clarifier oil water separator to reduce your environmental liabilities. Even though full of solids, oils and grease, our separator will effectively treat this wash water for re-use or discharge. 

Fast and effective cleaning with low water treatment costs – definitely a win-win situation!

Features:

  • High-Efficiency Diaphragm or Multi Stage Pump, 20 GPM @ 1000 PSI
  • Stainless Steel Construction
  • NEMA 4X Integrated Control Panel
  • Multi-directional Stream-to-Cone Gun & Industrial grade hose reel
  • Poly water storage tank
  • Stainless steel clarifier separator designed to remove 99% of oil droplets
  • Inclined plates to remove solids
  • Sludge hopper to capture and contain settleable solids
  • Electric or Air diaphragm transfer pump
  • Internal oil storage tank

Optional Features Available:

  • UL Listings
  • Remote Motor Controls
  • Heating Systems
  • Automated Wash Monitors
  • Portable Wash Containment Pad
  • Odor Control Systems
  • Polishing Packs

Reduce your environmental liabilities and get the power of a wash monitor with a fraction of the water usage!

SYSTEM SPECIFICATIONS

Pumping System

DTS-20

Max Flow Rate & Pressure          

20 GPM @ 1000 PSI

Uses Fresh or Recycled Water

Both

Motor, HP

15

Pump Type

Electric Diaphragm

Controls

Manual/Remote/PLC

Hose

50-75’ L @ ¾” D

Gun/Wand

Handheld Stream-to-Cone

Water Storage

500 Gallon Poly Tank

Industrial Grade Hose Reel

Manual, Spring Rewind, Portable

Electric

120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions (with tank)

8’ L x 4’ W x 7’ H

 

 

Clarifier Oil Water Separator

 

Max Flow Rate

20 GPM

Internal Tank Capacity

650 Gallons

Sludge Capacity

27 Gallons

Coalescing Media

6 Cubic Feet

Pump Type

Air or Electric Diaphragm

Controls

Air or Electric Manual/Remote/PLC

Air/Electric

8-14 cfm at 40 psi/120/208/480/575 V 3 PH 50/60 HZ

Approximate Dimensions

8’ L x 3’ 6” W x 6’ H

 


October 7, 2019
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Truck entering wash bay containment pads
Truck entering wash bay containment pads

Robustly designed for range of industrial applications from mining and oilfield services to light vehicle and boat washes, our portable wash bay containment pads can provide an economical alternative to a concrete wash pad.

STANDARD FEATURES:

  • Designed to be surface-mounted on concrete wash area – No excavation required
  • Built to any size and configuration
  • Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
  • Drain port for connection to plumbing to treatment systems
  • Shipped in multiple panels and easily installed
  • Drain port for fluid removal or connection to plumbing
  • Easily maintained
  • Projected useful life of 15-20 years
  • Placed directly on top of existing surface
  • Simply re-located and re-used

OPTIONAL FEATURES:

  • Raised grating
  • Splash Walls
  • Canopy Covers
  • Entrance / exit ramps

Wash Bay Containment Truck Pads
Each Portable Wash Bay Containment Pad’s construction consists of steel plate encapsulated in a fiberglass lamination. This combination of fiberglass and steel provides exceptional strength and unsurpassed durability. A gel coat surface resin for flame retardance and U.V. protection is included and adds to the Containment pad’s superior performance. This combination ensures superior corrosion resistance, product longevity and structural strength.

ADVANTAGES:

Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our Wash Bay Containment Pad advantages.

Our “Low Profile” Wash Bay Containment pads will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts.

The tri-linear side walls are formed from an angular, composite, steel-cored, heavy duty shape that prevents damage when driven over by heavy vehicles.

Give us a call for more product information – 800-453-8639


August 20, 2019
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Our MM Series Wash Water Treatment Systems are heavy-duty, multi-media filtration systems, engineered and manufactured for the drilling, mining, trucking and transportation industries. Treated wash water from the water treatment system will be clean enough to be re-used or discharged into the sanitary sewer.

The MM system consists of a multi-media filter, and/or carbon polishing filter and a large solids screen filter.  After passing through solids settling, the water is processed through the MM system and filtered so that the water contains no particles greater than 40 microns in size.    Processed water passing through the system will be free of substantially all emulsified oils, waxes and other volatile organic compounds with only limited soaps and detergents remaining in the treated water. 

MM SERIES STANDARD FEATURES:

Multi-Media Sewer Discharge Water Treatment

  • Stainless Steel Construction
  • High-Efficiency Pumps
  • Solids Filtration
  • Multi-Stage / Multi-Pass Filtration
  • Pressurized Blended Carbon Polishing Filter
  • Auto-Backwashing Filters
  • Control Panel with PLC controller

OPTIONAL FEATURES:

  • Oil water separators
  • Ozonation systems
  • UL/CSA Listing
  • Transportable equipment rooms
  • Enclosed trailers
  • Chemical/Acid/Salinity Resistant Pumps & Components
  • ORP / pH control system

At Wash Bay Solutions, our emphasis is on quality.

These systems are exceptionally well-engineered and designed for heavy-duty commercial and industrial operations. Simple to operate and maintain, they will run for years in the harshest environments.

MM SERIES SYSTEM SPECIFICATIONS


MODEL

MM-5

MM-10

MM-35

MM-65

MM-100

 

FLOW RATE, GPM

1-5

1-10

3-35

30-75

60-110

 

FILTER PUMP, HP

3/4

1.5

2

3

5

 

FILTRATION SYSTEM

Multi-Media Deep Bed Filter

POLISHING SYSTEM

Carbon Deep Bed Filter

CONTROL SYSTEM

PLC, Automatic, Manual or Off

RECLAIM PUMP FRAME SIZE, FT

3 X 6
(TANKS ADDITIONAL)

3 x 8
(TANKS ADDITIONAL)

POWER

208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE


August 20, 2019
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Wash Water Treatment System For Commercial Trucking Industry
Many companies choose to haul this water away, but a more efficient way of removing this cost is by recycling and reusing the water.

With more and more investment going into equipment, projecting a clean, Green, and professional image is a priority for many companies. Whether it is a tanker, dozer or oilfield tools, regular washing and water recycling is an integral part of presenting that professional image, reducing maintenance costs, and preventing damage to their equipment and the
environment.

Robustly designed and manufactured for the heavy industrial applications, our heavy-duty, multi-stage, closed loop treatment systems clean up the water for re-use.  By simplifying the water and solids handling, many clients are able to both increase production and reduce costs.

APPLICATIONS:

  • Commercial Trucking
  • Locomotive
  • Mining
  • Marine
  • Forklift
  • Oil and Gas Drilling

The first stage of this filtration process is the solids handling system. We develop site-specific solutions for our clients to eliminate as many solids as possible before running the water through to the next stage of filtration.

Truck Wash Water Treatment System
Our Commercial Truck Wash Systems are heavy-duty, multi-stage reclaim and discharge systems, engineered and manufactured for the trucking and transportation industries.

In order to separate any oils from the water, the water is processed through a stainless steal oil-water separator, which separates out smaller suspended solids, oil and water. Any settle-able solids and dispersed non-emulsified oils are removed at this step in filtration.

After the oil-water separator, the water is pumped though several filtration steps including multi-media, blended activated carbon, and corona discharged ozone to reduce any contaminants to
fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic
compounds.

STANDARD FEATURES:

  • Stainless Steel Construction
  • High-Efficiency Pumps
  • Corona Discharge Ozonation System
  • Solids Handling & Separation
  • TSS & FOG Reduction
  • Multi-Stage / Multi-Pass Filtration
  • Pressurized Blended Carbon Polishing Filter
  • Auto-Backwashing Filters
  • NEMA 4X Control Panel with PLC controller

Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:

OPTIONAL FEATURES:

  • Can be configured with existing equipment
  • SCADA and remote monitoring UL/CSA Listing
  • Transportable equipment rooms
  • Rain Diverter Systems
  • Rain Water Harvesting Systems
  • Chemical/Acid/Salinity Resistant Pumps & Components
  • pH control system
MODEL CT-10/10 CT-30/20 CT-60/50 CT-100 CT-200*
FLOW RATE, GPM 1-10 1-30 10-60 30-100 60-200
COALESCING PLATE AREA, SF 41 124 211 400 600
COALESCING MEDIA, CF 4 8 24 48 96
APPROX. CLARIFIER SEPARATOR SIZE, FT (WxLxH) 3 x 7 x 5 3.5 x 8 x 6 4 x 10 x 6 5 x 11 x 7 7 x 13 x 9
RECLAIM RE-CIRCULATION PUMP, HP 1.5 3 3 5 5
RECLAIM RE-PRESSURIZATION PUMP, HP 1 3 5 7.5 10
OZONE SYSTEM Up to 32 grams of ozone per hour
RECLAIM CONTROL SYSTEM PLC, Automatic, Manual or Off
RECLAIM PUMP FRAME SIZE, FT (WxL)
(TANKS ADDITIONAL)
3 X 6 3 x 8
POWER REQUIREMENTS 208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE


May 21, 2019
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Issue:  A consulting engineering firm contacted us regarding a wash system for their client that ran numerous grocery distribution centers and warehouses on the West Coast.  The FDA Food Safety Modernization Act (FSMA) rule on Sanitary Transportation of Human and Animal Food required their client to wash the interior of every truck entering their facility in order to keep foods safe from contamination during transportation.

They asked if we could help them design a hot water washing system that could handle multiple users at the same time since most of these distribution centers are very large and busy.  At any point in time, multiple trucks are being unloaded and loaded as fast as possible.

Solution: In response to their request, we worked with the consulting engineers and designed a very effective sanitary washing package that would ensure compliance with the new rule by combining a high-pressure VFD-controlled pumping system with a high efficiency heating system.

For this application requiring 10 stations producing 4 GPM each simultaneously, we provided two 20 gpm @ 1700 psi  pressure washing systems with VFDs and high efficiency heaters. 

The VFD system offered substantial operational flexibility since the system will only utilize the power (speed of motor and pump) to match the output demands. We designed each 20 gpm system to service up to 5 users at 4 gpm each. If there is only one user on the system, however, the pump will provide only 5 gpm, and the motor/pump will only turn at 1/5” speed to meet that demand.  The high efficiency heaters were integrated with the pumping systems to provide the correct temperature water to comply with the FSMA rule.

In addition to the pumping and heating systems, we also provided hoses, guns, reels and holders so their client had a complete sanitary washing package.  The client liked the system so much, they ordered three more systems for other facilities!

http://www.washbaysolutions.com/vfd-controlled-multi-gun-high-pressure-cleaning-systems.php

Give us a call at 800-453-8639 for more information!


April 9, 2019
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Problem: A car dealer moving into a new facility with a limited time lease. The property owner did not want them to cut concrete or substantially alter the property but the dealer needed to be able to wash dozens of cars per week onsite, contain the water and discharge it properly to the sewer.

Solution:  For a complete wash system, we recommended installing a SPT-10 Clarifier Oil Water Separator System, a cold water pressure washer with a portable hose reel, and a portable wash containment pad. This allows them to wash as many cars as possible without any major modifications to the property.  They will also be able to move the entire system to a new facility at the end of their lease. With their input, we helped them layout the system to maximize their space.

After installation of the pad, however, they noticed the concrete floor slope much slighter than originally thought and that the wash water was not moving off the pad well.  This flat slope left his staff working in standing water and the SPT-10 not being able to process the wash water properly.

To improve this drainage issue, our staff developed a low cost under layer for the wash pad which created a slight slope for the water.  We then installed this under layer and re-piped the in-take piping for the SPT-10 so the wash water flows freely.  The general manager of the facility is very pleased with our systems and service.


January 9, 2019
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Business at collision repair centers and auto body shops is booming these days! Once the cars are repaired, most shops like to enhance their customer service by washing the cars before giving them
back to the customer.

Wash pad for auto body shop

Today, however, you can’t just wash the cars in the back lot and let the water flow off site due to environmental regulations. That’s why we developed a simple turn-key wash bay package including a stainless steel oil water separator and a portable wash pad that can be installed and up and running in a day!

Wash Pad Features:

• Designed to be surface-mounted – No excavation required
• Built to any size and configuration
• Fiberglass composite system -1/4” steel plate core completely encapsulated in fiberglass
• Superior chemical resistance
• Shipped in multiple panels and easily installed
• Projected useful life of 15-20 years
• Simply re-located and re-used

oil water separator for auto body shop

Our separators and wash pads come in a range of different sizes so we can design a package to match your washing operations, space restrictions and environmental requirements.

OIL WATER SEPARATOR FEATURES:

  • Stainless steel construction 99%
  • Removal of all free oil and settlable solids
  • Pump & control system
  • Low installation and maintenance costs
  • Solids storage capability

AVAILABLE OPTIONS:

  • Pumping Systems
  • Portable Equipment Rooms
  • Splash Walls
  • Canopy Covers
  • Rain Diverter Systems
  • Below ground separators

Give us a call for more product information – 800-453-8639


November 2, 2018
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oil water separator

Problem: A metals dealer and recycling company had a small wash outside area with a 900 gallon in-ground concrete sump adjacent to it. The sump captured both the wash water and storm water coming off the pad. Contaminants included compressor oil, motor oil, transmission fluid and gasoline.

The company called and asked us for suggestions on how to treat the water before discharging to the sewer. The nearest building to the sump was several hundred feet away and they had very limited area inside it to install an oil water separator.

transportable equipment room

Solution: This was a perfect application for our transportable equipment rooms. To treat the water, we installed an oil water separator with an electric diaphragm pump in a 20′ long container, our TER-20. Since the client was located in a northern climate, we added insulation and a heating system to the TER-20 to guard against freezing issues.

We placed the TER-20 on a pad adjacent to the in-ground sump and it took less than a day to hook up all of the electrical and plumbing lines to make the system operational.

Using the TER-20 saved the client building costs and provided additional storage space. It also allows them the flexibility to move the entire oil water separator system to a different facility when needed.


September 5, 2018
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New Locomotive Wash Bay Pump

A national railroad freight company called and requested a complete overhaul of their 40-year old locomotive wash. This 1970’s era locomotive wash system consisted of three different wash arches – a wetting arch to wet the locomotive, a second arch for soap application and washing, and a third arch with an acid wash for surface brightening.

The wash system was overhauled with to improve the following metrics:

  • Improve the wetting stage process by increasing both water volume and pressure as well as the nozzle design to apply the wetting water on the locomotive; and
  • Improve the soap application process by redesigning the nozzles’ flow patterns and volumes, increasing total flow to the nozzles, and finally adding additional pressure the process.

We started the overhaul process by removing the old soap and rinse pumps as well as the associated wiring and conduit. All of the existing control panels and associated conduit and wiring were also removed. Some equipment was retired in place to reduce demolition, re-piping and re-wiring costs. We then installed the following new equipment:

Locomotive wash bay control panel
Locomotive wash bay stainless steel control panel

Control Panel – A new stainless steel control panel was mounted, which replaced the existing four electrical panels. New conduit and heavier wire was also installed to bring it up to existing codes. The dual electric eyes were re-wired back into the new panel. New liquid level floats were installed in the storage tanks to provide both fluid level control, as well, as provide new a pump shut down safety, in the event of a low water condition in the water storage tanks.

Wetting Pump – A new 15 hp, cast iron pump was installed to supply water to the wetting arch. New, larger PVC piping as well as new heavier electrical wire was installed through new conduit to supply the proper amperage for the new higher horsepower pump.

Soap Pump – A new 15 HP stainless steel pump was installed for the new wash soap arch. New heavier wire was pulled through new conduit to supply the proper amperage needed for the new pump. The new pump was plumbed into the existing PVC piping in the pump house.

Wash Tunnel Nozzles – The existing nozzles could no longer be utilized due to flow and pressure differences from the new pumps. The existing nozzles were removed and replaced with a set of brass nozzles. A total of 42 new nozzles were installed in all three arches.

Rinse System Pump – The existing 100 hp motor and pump were removed and a new 25 hp motor and pump was set in place, aligned, and bolted to the exiting pump base.

Rinse System Control System – A new PLC-based control system housed in a stainless steel panel was installed and integrated with the existing control wires. New wiring was installed from the original motor controller system to the new control panel.

Rinse System Nozzles – The original nozzles, which were sized for the flow from the one hundred horsepower pump, were removed and new brass nozzles were installed.

The entire overhaul took less than a week to install and brought the whole wash system into the 21st century! The client has been very happy with its performance.


June 26, 2018
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Robustly designed for range of industrial applications from oilfield pipe washing to large equipment washing, our (PWS – Series) portable parts washing stands can provide an economical alternative to a concrete wash pad.

FEATURES:

  • Designed to be surface-mounted
  • No excavation required
  • Placed directly on top of existing surface
  • Built to any size and configuration
  • Fiberglass composite system consisting of a 1/4” steel plate core completely encapsulated in fiberglass
  • 12” high walls, various lengths & widths available
  • Easy to relocate by forklift without disassembly
  • Drain port for fluid removal or connection to plumbing
  • Simply maintained
  • Projected useful life of 15-20 years

ADVANTAGES:

Minimal site preparation, no excavation, fast, clean installation, immediate use, non-porous design, superior chemical resistance and portability are only some of the many our parts washing stand’s advantages.

Each parts washing stand is manufactured from heavy-duty fiberglass laminations completely encapsulating a steel core. The steel core makes it the most rugged and durable wash water containment system available today. This core keeps the spill containment system strong and flexible no matter what. In addition, each system includes (4) 1-1/2″ threaded coupling with 2 bronze ball valves for fluid drainage.

two removable pedestal frames

SUPPORT PEDESTALS

Inside are two removable pedestal frames to support the grates and raise equipment above the surface. Each system also has a 2″ divider wall running across the middle of the system to compartmentalize wash water or spills.

portable parts washing covers and walls

OPTONAL COVERS AND WALLS

To contain the wash water, the system is available with an optional 10′ high canopy mounted to the system. Each end is left open for access.

Fiberglass or poly walls are also available. They come in 4’, 6’ or 8’ heights and can be placed on 3 sides for efficient washing.

Interactive 3D Visual of our Portable Parts Washing Stands

Please click the image below to interact with the drawing. It may take a few seconds to load.

Give us a call for more product information – 800-453-8639


North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

info@washbaysolutions.com

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