We offer a complete line of high efficiency, stainless steel above ground oil water separators that will remove nearly all free and dispersed non-emulsified oil and settleable solids from the waste stream.
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Our automated undercarriage spray systems consist of a control system, an industrial-grade manifold of
stainless steel pipe and wide-angle wash nozzles connected to either a dedicated pump or another
pressure pump. The length of the manifold, flow rate, pressure and number of nozzles can all be
customized to your wash operation and set-up.
The wash manifold is normally installed in recessed trenches at the entrance to the concrete wash bay. If
trenches are not feasible, the manifold can be installed above ground within steel ramps (see picture
below).
Drivers will drive over the manifold, stop the vehicle, and then activate the spray system for a specified
amount of time with a remote push button start.
The undercarriage washes can be customized to be totally integrated into an existing pressure washing
system and wash water treatment system.
Features
• NEMA 4X control panel – UL Listed
• Remote push-button activation with field adjustable timer, HOA and E-stop
• Stainless steel spray bar with mounting brackets
• Stainless steel piping,
• Array of full cone spray nozzles
• Dedicated Centrifugal pump
• Stainless steel piping,
• Optional valves, connections to switch from pressure pump to undercarriage
• Optional Automated flush system to flush the drain pipe with monitor and/or backwash water
• Utilities required: 240V/480V 3 PH 60 Hz
In some applications with extensive contamination, a simple oil water separator is simply not enough to treat the water prior to sewer discharge. Our heavy-duty MM-Series treatment systems treat wash water in multiple stages so it can be safely discharged to the sewer or, in many cases, the surroundings.
Stage 1 – Solids Settling
Almost all commercial washing operations produce some solids so the first stage of our filtration process is the solids handling system. We help you develop site-specific solutions to eliminate as many solids as possible before running the water through to the next stage of filtration. Solutions include custom-designed sumps, basins, trenches or screening systems.
Stage 2 – Oils & Solids Separation
After the coarse solids settling, the water is processed through either a multi-compartment stainless steel oil water separator or a stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment of the clarifier oil water separator, free oils float to the surface. In the second section, the stainless steel clarifying plates remove coarse amounts of oil from the waste stream and remove as much Total Suspended Solids (TSS) as possible. The angles of the non-clogging plates are 55° which will allow any solids to slide down the plates into the solids hopper, where they can easily be pumped out. Finally, the coalescing media removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.
Stage 3 – Water Filtration & Polishing
After the clarifier oil-water separator, the water is pumped though a multi-media (sand, gravel, anthracite) filter and then safely discharged to the sewer or surroundings. Processed water passing through the system will be free of substantially all emulsified oils, waxes and other volatile organic compounds with only limited soaps and detergents remaining in the treated water. If needed, a blended activated carbon or a carbon/clay mixture tailored to a particular waste stream can be added as an optional polishing filter.
System Features
- Non-Ferrous Construction – Stainless Steel, PVC
- Fully-Automatic, pre-wired
- Clarifier Separator System
- Stainless Steel Clarifier Oil/Water Separator with 55° Hopper
- Advanced European coalescing media designed to remove oil droplets greater than 20 microns
- Electric or Air Diaphragm pump with controller
- Discharge Filtration System
- Automated Self-Cleaning Multi-Media and/or Clay/Carbon Fiberglass Filter Tank
- Heavy-duty, high efficiency Pump
- Sensors and interconnecting Schedule 80 plumbing
- NEMA-4X control panel
- PLC controller for automatic back wash operations
- All components mounted on heavy-duty stainless steel skid
Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:
Optional Features
- Can be configured with existing equipment
- SCADA and remote monitoring UL/CSA Listing
- Transportable equipment rooms
- Rain Diverter Systems
- Chemical/Acid/Salinity Resistant Pumps & Components
- pH control system
TYPICAL MM-SERIES SYSTEM SPECIFICATIONS
|
MODEL |
MM-10/10 |
MM-35/20 |
MM-65/50 |
MM-100* |
|
DESIGN FLOW RATE, GPM |
1-10 |
1-25 |
10-55 |
30-100 |
|
COALESCING PLATE AREA, SF |
41 |
124 |
211 |
400 |
|
COALESCING MEDIA, CF |
4 |
8 |
24 |
48 |
|
CLARIFIER SEPARATOR SIZE, FT (WxLxH) |
3 x 7 x 5 |
3.5 x 8 x 6 |
4 x 10 x 6 |
5 x 11 x 7 |
|
NON-EMUSIFYING INFLUENT PUMP, GPM MAX |
20 |
50 |
75 |
125 |
|
MULTI-MEDIA, LBS |
300-500 |
500-1000 |
2500-2600 |
3700-4200 |
|
OPTIONAL POLISHING CLAY/CARBON, CF |
4-15 |
10-40 |
20-40 |
40 |
|
FILTER PUMP, HP |
1.5 |
2 |
3 |
5 |
|
DIRTY WATER STORAGE VOLUME, GAL |
500-750 |
500-1000 |
750-1000 |
1000-1500 |
|
CONTROL SYSTEM |
PLC, Automatic, Manual or Off |
|||
|
PUMP FRAME SIZE, FT (WxLxH) |
3 x 6 x 6.5 |
3 x 8 x 8 |
||
|
POWER REQUIREMENTS |
208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph |
|||
* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE
APPLICATIONS:
- Commercial Trucking
- Locomotive
- Mining
- Marine
- Forklift
- Oil and Gas Drilling
Multi-Media Water Treatment System installed in a 40’ Transportable Equipment Room
Treatment System with Clarifier Oil Water Separator, Bag Filter and MultiMedia Polishing Filter
For clients who have to leak test vehicles to ensure that there has been no water intrusion after manufacturing or modifications, we have developed a complete leak testing system. Custom engineered to fit your facility and testing protocols, our water intrusion / leak testing systems consist of containment pads, test arches, a water supply system and a fully automated filtration system designed to remove contaminants from the test water so that it can be re-used for a period of time prior to disposal or discharge to the sewer. Designed for commercial and industrial applications, all features of the system are manufactured to insure superior performance and minimal operating requirements.
The containment system consists of a water containment pad constructed of steel or heavy-duty PVC.
Sized to fit your facility and test vehicle, these pads feature entrance and exit ramps and drive over and/or pedestrian grating, if desired. Custom-sized water-proof canvas canopies, PVC curtains or Fiberglass walls are installed on the pad to minimize overspray.
The leak test system is built to fit into the containment system so there is no overflow. Depending on the client’s needs, the leak test system will include multiple side and overhead spray arches, vertical spray posts, and undercarriage spray bars, positioned to provide optimal coverage. The spray test will last for a client-specified period of time and can be easily controlled by a driver with a remote start/stop key fob.
During the water intrusion / leak test, water is automatically pumped from the containment pad through an initial filter to remove any minor solids and contamination. From there, water is pumped into manifolded water management tanks. The tanks provide enough water storage to permit proper water balancing during the testing period and the water recovery time. The tank system is equipped with level switches to protect the pumps and to automatically provide for fresh water make-up due to evaporation or drive-off losses. From these tanks, water is pumped back to the test arches, when needed.
In most leak test applications, the contaminants are minimal so this pumping and filtration cycle can last a considerable amount of time. When the water becomes too contaminated to re-use, however, the water can be pumped out or processed through additional filtration and discharged to the sewer.
Containment Pad with Canopy/Walls –
- Either fiberglass covered steel or HD PVC containment basins
- Entrance & exit ramps
- Drive-over, galvanized grating, installed with supports
- Water-proof canvas canopy, PVC curtains or Fiberglass walls with supports
Leak Test System – designed for installation in containment pad
- Spray arches with PVC piping and Aluminum frames
- Entrance/Exit Spray posts with PVC piping and Aluminum frames
- Undercarriage spray floor spray bar with PVC piping
- Stainless steel fixed nozzles installed in PVC piping
Pumping & Treatment System- designed for installation adjacent to containment pad
- Typically 60 GPM Flow rate @ 40 psi – can be higher or lower to client specifications
- Non-Ferrous Construction – Stainless Steel, PVC
- Fully-Automatic, pre-wired, pre-plumbed
- UL listed custom control panel with relays and valves and level switches
- Remote start and stop, field adjustable run time
- Multiple water storage tanks with level sensors to receive water from basin
- Fresh-water make-up system to keep tanks filled
- Multiple pumps to circulate water from pad to arches and filtration system
- Initial filter system to catch particulate
Additional Options
- Final filtration system
- Oil water separator
- Spot free rinse
- Containerized equipment room
Control System and Water Management Tanks for Water Intrusion System
Pumping and Control System for Water Intrusion System
Issues: A very large mining operation was working with an engineering firm to design and build a new multi-bay truck maintenance facility in northern Canada – very northern, near the Arctic Circle.
Near the end of the design process, it was decided that the trucks needed to be cleaned prior to maintenance so the last bay was converted into a wash pad. Since they had limited space to work with and a tight timeline, the design engineers contacted us to assist with washing and treatment equipment and maximize their wash bay design.
Solution: As with most mining operations in cold regions, most of their vehicles come in for maintenance covered in a lot of dirt, snow and ice. We worked closely with their engineers to first design a very efficient solids handling system and a substantial settling basin to fit into their footprint.
We then recommended a suite of pumping and washing systems for their two-story wash. Since they had a variety of vehicles and equipment, we recommended multiple compact water monitors placed strategically in the wash bay. Each monitor system will supply 100 gpm @ 100 psi. We also added hand-held 20 GPM @ 1000 psi demucking systems to help clean where the monitors could not reach and a heated pressure washer for finish washing.
For their application, we also developed a fully automated closed loop water treatment and storage system which included a clarifier oil water separator, water storage tanks, solids filtration, activated carbon, polishing filtration, and air injection to reduced potential odors.
To save floorspace, they asked us to put as much equipment as possible into a transportable equipment room, located next to the maintenance building. Due to the extreme northern location, the walls, floors, ceilings all had to be insulated to -50°C. Piping and connections between the equipment room and the building had to be insulated and heat traced.
The client handled most the installation and Wash Bay engineers traveled to the site and did the system commissioning and start-up.
We provide heavy-duty, multi-stage, closed loop and hybrid wash water treatment systems to clean
the wash water so it can be used over and over, saving thousands of gallons of water per year and
associated discharge costs.
The system can be designed in two ways. The first option is a complete closed-loop system with no
sewer discharge. With these systems, 100% of the water used by the pressure washers,
demuckers, and water cannons is recycled. As water is carried off with equipment, evaporated into
the air, or blown off the wash bay due to wind, make up water is added to the system to offset these
losses.
The second option is a hybrid closed-loop system. In our hybrid systems, water is recycled for the
de-mucking and/or water cannons, but fresh water is fed to the pressure washers. If the pressure
washer adds so much water to the system that all water storage tanks are filled to the maximum
level, any additional excess water is treated with carbon and sent to the sewer system.
Both systems are part of our comprehensive approach to water treatment that includes solids
settling, oil and grease removal, water filtration, odor control, and final polishing.
Stage 1 – Solids Settling
We help you develop site-specific solutions to eliminate as many solids as possible before the water
goes to the next stage of filtration. Solutions include sumps, basins, trenches or screening systems
that are custom-designed for your facility, washing processes and maintenance procedures.
 |
 |
|
| Solids Handling Trench System | Solids Handling Basin System |
Stage 2 – Oils, Grease & Solids Removal
After the coarse solids settling, the water is processed through a multi-compartment stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment, free oils float to the surface. In the second section, the stainless steel clarifying plates remove coarse amounts of oil and as much Total Suspended Solids (TSS) as possible. The angles of the non-clogging plates are 55° which allows solids to slide down the plates into the solids hopper, where they can easily be pumped out. Next, the water goes through our coalescing media which removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.
 |
 |
|
| SPT-10 Clarifier Oil Water Separator | SPT-30 Clarifier Separator with Pump & Control |
Stage 3 – Water Filtration & Odor Control
After the clarifier oil-water separator, the water is pumped though several filtration steps including multi-media (sand, gravel, anthracite), blended activated carbon, polishing filter, and corona discharge ozone. These filters reduce odors and any contaminants to fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic compounds. Media, carbon, ozone and water storage volumes are typically customized to meet your particular application.
Stage 4 – Final Polishing Filtration
In the final polishing filtration section of the CT system, water is pumped from the storage tank
through a blended activated carbon bed (customized for your application) and then through a final
cartridge filter. When the pressure washers require water, the pump will provide clean, treated
water, free of particles, substantially all emulsified oils, waxes and other volatile organic compounds.
Closed Loop System Features
- 10-100 GPM Design Flow (Larger systems are available)
- Non-Ferrous Construction – Stainless Steel, PVC, Fiberglass
- Fully-Automatic, pre-wired
- Multi-Stage / Multi-Pass Filtration
Clarifier Separator System
- Stainless Steel Clarifier Oil/Water Separator with 55° Hopper
- Advanced coalescing media designed to remove oil droplets greater than 20 microns
- Electric or Air Diaphragm pump with controller
Closed Loop Filtration System
- Automated Self-Cleaning Multi-Media and Carbon Fiberglass Filter Tanks
- Heavy-duty, high efficiency Re-Circulation Pumps
- Heavy-duty high efficiency Re-Pressurization Pumps
- Transfer pump to pump water from clarifier separator to system
- Heavy-duty Ozone System to control odors (up to 32 gms per hour)
- (2-3) Poly water storage tanks – UV Protected
- Sensors and interconnecting Schedule 80 plumbing
- UL-Listed NEMA-4X control panel
- PLC controller for automatic back wash operations
- All components mounted on heavy-duty stainless steel skid
Optional Features
- Additional water storage tanks
- Bag filters
- Transportable equipment rooms
- Rain Diverter Systems
- pH control system
- TDS monitoring system
- Electric disk skimmers
- Automatic sludge dump systems
- Corrosion protection packages for high salt or corrosive applications
 |
 |
|
| CT-65 – 65 GPM Closed Loop Treatment System | CT-10 – 10 GPM Closed Loop Treatment System with Tanks & Separator |
Typical Closed Loop System Flow Process
TYPICAL CLOSED LOOP SYSTEM SPECIFICATIONS
| MODEL | CT-10/10 | CT-35/20 | CT-65/50 | CT-100* |
| DESIGN FLOW RATE, GPM | 1-10 | 1-25 | 10-55 | 30-100 |
| COALESCING PLATE AREA, SF | 41 | 124 | 211 | 400 |
| COALESCING MEDIA, CF | 4 | 8 | 24 | 48 |
| CLARIFIER SEPARATOR SIZE, FT (WxLxH) | 3 x 7 x 5 | 3.5 x 8 x 6 | 4 x 10 x 6 | 5 x 11 x 7 |
| NON-EMUSIFYING INFLUENT PUMP, GPM MAX | 20 | 50 | 75 | 125 |
| MULTI-MEDIA, LBS | 300-500 | 500-1000 | 2500-2600 | 3700-4200 |
| ACTIVATED CARBON, CF | 4-15 | 10-40 | 20-40 | 40 |
| POLISHING FILTER, SET | 1 | 1 | 1 | 1 |
| RECLAIM RE-CIRCULATION PUMP, HP | 1.5 | 1.5 | 3 | 5 |
| RECLAIM RE-PRESSURIZATION PUMP, HP | 1 | 3 | 5 | 7.5 |
| DIRTY WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
| CLEAN WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
| OZONE SYSTEM, GRAMS/HR | 8-16 | 8-32 | 16-32 | 32 |
| RECLAIM CONTROL SYSTEM | PLC, Automatic, Manual or Off | |||
| RECLAIM PUMP FRAME SIZE, FT (WxLxH) (TANKS ADDITIONAL) |
4 x 6 x 6.5 | 4 x 8 x 8 | ||
| POWER REQUIREMENTS | 208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph | |||
* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE
APPLICATIONS:
- Commercial Trucking
- Locomotive
- Mining
- Marine
- Forklift
- Oil and Gas Drilling
Rail is by far one of the most efficient means of transportation. It is estimated that one train can move a ton of freight almost 500 miles on a single gallon of fuel. Today, Rail Companies are aggressively embracing environmental initiatives by investing in new technologies that further reduce their carbon footprint, energy use, and water consumption.
We can help rail companies keep the trains clean and in good working order AND help them reach their environmental goals. Engineered and manufactured for the locomotive industry, our Rail & Locomotive (RL Series) Systems are heavy-duty, multi-stage wash water reclaim systems which can be combined with our single or multi-stage wash and rinse arches for a complete wash system that uses a fraction of the water of other wash systems on the market.
In the first stage our RL Systems, the water is processed through a stainless steel clarifier oil water separator which removes most suspended solids (TSS), essentially all settleable solids and all free and dispersed non-emulsified oils from the waste stream.
After the clarifier separator, the water is further processed for re-use by going through an extremely efficient filtration process utilizing fully automated solids filtration and a proprietary blended activated carbon (GAC) polishing filtration. Processed water passing through the system will be free of particles greater than 10 microns in size, substantially all emulsified oils, waxes and other volatile organic compounds.
RL SERIES STANDARD FEATURES:
- High-Efficiency Pumps
- Corona Discharge Ozonation System
- Solids Handling & Separation
- TSS & FOG Reduction
- Multi-Stage / Multi-Pass Filtration
- Pressurized Blended Carbon Polishing Filter
- Auto-Backwashing Filters
- Stainless Steel Construction
- NEMA 4X Control Panel with PLC controller
Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:
OPTIONAL FEATURES:
- Wash & Rinse Arches
- Remote controls & switches
- SCADA and remote monitoring
- UL/CSA Listing
- Transportable equipment rooms
- Rain Diverter Systems
- Chemical/Acid/Salinity Resistant Pumps & Components
- ORP / pH control system
RL SERIES SYSTEM SPECIFICATIONS
| MODEL | RL-10/10 | RL-30/20 | RL-60/50 | RL-100 | RL-200* | |
|---|---|---|---|---|---|---|
| FLOW RATE, GPM | 1-10 | 1-30 | 10-60 | 30-100 | 60-200 | |
| COALESCING PLATE AREA, SF | 41 | 124 | 211 | 400 | 600 | |
| COALESCING MEDIA, CF | 4 | 8 | 24 | 48 | 96 | |
| APPROX. CLARIFIER SEPARATOR SIZE, FT (WxLxH) | 3 x 7 x 5 | 3.5 x 8 x 6 | 4 x 10 x 6 | 5 x 11 x 7 | 7 x 13 x 9 | |
| RECLAIM RE-CIRCULATION PUMP, HP | 1.5 | 3 | 3 | 5 | 5 | |
| RECLAIM RE-PRESSURIZATION PUMP, HP | 1 | 3 | 5 | 7.5 | 10 | |
| OZONE SYSTEM | Up to 32 grams of ozone per hour | |||||
| RECLAIM CONTROL SYSTEM | PLC, Automatic, Manual or Off | |||||
| RECLAIM PUMP FRAME SIZE, FT (WxL) (TANKS ADDITIONAL) |
3 X 6 | 3 x 8 | ||||
| POWER REQUIREMENTS | 208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph | |||||
| * LARGER CAPACITY SYSTEMS (500-1500 GPM) ARE AVAILABLE | ||||||
As an integral part of our closed loop wastewater treatment systems, our ozone generators eliminate odors and contaminates from the water and reduce operating costs by lowering freshwater usage and eliminating expensive chemical disinfectants and deodorants.
Depending on the application, our turnkey ozone generators house both an ozone generation cell and an oxygen concentrator or air dryer. Simply plug into electrical power and produce both oxygen and ozone from one unit. Compact, easy to use, and reliable, these systems will work in a variety of tough industrial applications.
Turnkey Ozone Generator with Air Dryer
- Produces up to 10 g/hr of ozone @ 4 l/min of oxygen at over 3% by weight
- Integrated Air dryer provides 8 LPM Dry Air for ozone generation
- Efficient ozone generation – high concentration ozone
- Air cooled Ozone Generator – no cooling water necessary
- Visual Flow-meter
- Adjustable ozone output
- Easy to install and operate
- Attachments to integrate into water reclaim system
- Power required: 120 or 220 VAC
- Compressed air required: 4 CFM
- Air dryer can provide air dried to 40 deg F dew point for more efficient ozone generation
- Removeable corona cell for easy cleaning or repair
Turnkey Ozone Generator with Oxygen Concentrator
- Produces 10-150 g/hr of ozone from 4-30 l/min of oxygen
- Integrated Oxygen Concentrator produces 4-30 l/min of oxygen
- Efficient ozone generation – high concentration ozone
- Air cooled Ozone Generator – no cooling water necessary
- Visual Flow-meter
- Adjustable ozone output
- Easy to install and operate
- Attachments to integrate into water reclaim system
- Power required: 120 or 220 VAC
- Compressed air required: 4-12 CFM
Optional features
- Stainless steel enclosure
- Remote on/off controls for system integration
- Internal compressed air
- Ozone analyzer
Robustly designed for construction and military applications, our portable wash racks provide an effective and economical alternative to a concrete wash pad. Each Portable Wash Rack has a flat base, sloped diamond tread surface and covered trenches to easily remove solids.
STANDARD FEATURES:
- No excavation required
- Designed to be surface-mounted
- Sides sloped to center
- Shovel trench making solids removal easy
- Diamond tread, grit impregnated non-slip surface
- Low profile entrance/exit ramps
OPTIONAL FEATURES:
- Splash Walls
- Canopy Covers
- Lights
- Entrance / exit ramps
- Drag conveyor for solids
- Undercarriage wash
ADVANTAGES:
Our “Low Profile” Wash Racks will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts. Projected useful life is 15-20 years.
Minimal site preparation, no excavation, quick installation, immediate use, low maintenance and portability are only some of the many advantages of our Wash Racks.
Give us a call for more product information – 800-453-8639
Our PH control system is designed to detect and treat water with pH levels outside a given range. A pH probe placed in the water continuously reads the pH of the water. When the pH is out of the desired range, the control panel will automatically signal the chemical dosing pump(s) to apply the correct amount of chemical additive to get the water back into the pre-set acceptable range.
Standard Features:
- Magnetic drive pump for circulation, mixing and discharging
- pH Probe
- Metering pump(s)
- NEMA-4X control panel
- Water management tank(s)
- Automated valve system for water transfer and discharge
- Weatherproofed to protect from water and environmental damage
Optional Features Available:
- Multiple pumps and tanks
- Integrated alarm systems
Custom designed for your application! Call Us Today 1-800-453-8639!
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At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.WashbaySolutions.comsales@washbaysolutions.comLOCATIONSWashBay Solutions International
