Robustly designed and manufactured for commercial and industrial washing applications, our heavy-duty, multi-stage, closed loop treatment systems treats the wash water so it can be used continuously without any discharge to the sewer or surroundings.

Stage 1 – Solids Settling

Many commercial washing operations produce a generous amount of solids so the first stage of our filtration process is the solids handling system. We help you develop site-specific solutions to eliminate as many solids as possible before running the water through to the next stage of filtration. Solutions include custom-designed sumps, basins, trenches or screening systems.

Stage 2 – Oils & Solids Separation 

After the coarse solids settling, the water is processed through a multi-compartment stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment, free oils float to the surface.  In the second section, the stainless steel clarifying plates remove coarse amounts of oil and as much Total Suspended Solids (TSS) as possible.  The angles of the non-clogging plates are 55° which allows solids to slide down the plates into the solids hopper, where they can easily be pumped out.   Next, the water goes through our coalescing media which removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.

Stage 3 – Water Filtration, Odor Reduction & Polishing

After the clarifier oil-water separator, the water is pumped though several filtration steps including multi-media (sand, gravel, anthracite), blended activated carbon, polishing filter, and corona discharge ozone. These filters reduce odors and any contaminants to fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic compounds. The amount of media, carbon, ozone and water storage volume are typically customized to meet your particular application.

Closed Loop System Features

• Non-Ferrous Construction – Stainless Steel, PVC, Fiberglass
• Fully-Automatic, pre-wired
• Multi-Stage / Multi-Pass Filtration

• Clarifier Separator System
  • Stainless Steel Clarifier Oil/Water Separator with 55° Hopper
  • Advanced European coalescing media designed to remove oil droplets greater than 20 microns
  • Electric or Air Diaphragm pump with controller

• Closed Loop Filtration System
  • Automated Self-Cleaning Multi-Media and Carbon Fiberglass Filter Tanks
  • Heavy-duty, high efficiency Re-Circulation Pumps
  • Heavy-duty high efficiency Re-Pressurization Pumps
  • Transfer pump to pump water from clarifier separator to system
  • Heavy-duty Ozone System to control odors (up to 32 gms per hour)
  • (2) Poly water storage tanks – UV Protected
  • Sensors and interconnecting Schedule 80 plumbing
  • NEMA-4X  control panel
  • PLC controller for automatic back wash operations
  • All components mounted on heavy-duty stainless steel skid

Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:

Optional Features

• Can be configured with existing equipment
• SCADA and remote monitoring UL/CSA Listing
• Transportable equipment rooms
• Rain Diverter Systems
• Chemical/Acid/Salinity Resistant Pumps & Components
• pH control system

TYPICAL CLOSED LOOP SYSTEM SPECIFICATIONS

MODEL	CT-10/10	CT-35/20	CT-65/50	CT-100*
DESIGN FLOW RATE, GPM	1-10	1-25	10-55	30-100
COALESCING PLATE AREA, SF	41	124	211	400
COALESCING MEDIA, CF	4	8	24	48
CLARIFIER SEPARATOR SIZE, FT (WxLxH)	3 x 7 x 5	3.5 x 8 x 6	4 x 10 x 6	5 x 11 x 7
NON-EMUSIFYING INFLUENT PUMP, GPM MAX	20	50	75	125
MULTI-MEDIA, LBS	300-500	500-1000	2500-2600	3700-4200
ACTIVATED CARBON, CF	4-15	10-40	20-40	40
POLISHING FILTER, SET	1	1	1	1
RECLAIM RE-CIRCULATION PUMP, HP	1.5	1.5	3	5
RECLAIM RE-PRESSURIZATION PUMP, HP	1	3	5	7.5
DIRTY WATER STORAGE VOLUME, GAL	500-750	500-1000	750-1500	1000-2500
CLEAN WATER STORAGE VOLUME, GAL	500-750	500-1000	750-1500	1000-2500
OZONE SYSTEM, GRAMS/HR	8-16	8-32	16-32	32
RECLAIM CONTROL SYSTEM	PLC, Automatic, Manual or Off
RECLAIM PUMP FRAME SIZE, FT (WxLxH) (TANKS ADDITIONAL)	4 x 6 x 6.5	4 x 8 x 8
POWER REQUIREMENTS	208 / 240 V 1 ph   or  208 / 240 / 480 V 3 ph

* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE

APPLICATIONS:

• Commercial Trucking
• Locomotive
• Mining
• Marine
• Forklift
• Oil and Gas Drilling