These complete Transportable Equipment Rooms (TER) are ideal for housing washing and reclaim equipment at sites without incurring any construction costs, delays, or permanent structures.
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For over 30 years, we have custom-engineered and built cleaning and pumping systems based on our customer’s individual specifications and site-specific needs.
By integrating a range of pumps, tanks, and control systems, custom systems can be built to meet specific design and output requirements for virtually any low, medium or high pressure cleaning or pumping application.
If you think you have a unique application, let us design a unique system for you. Here are some of the interesting projects we have already tackled:
- Electrically heated aircraft de-icing systems for use on regional jets
- Air-driven and electric-driven pumping packages for high pressure injection and drill bit cooling in underground mining applications
- Integrated, variable volume pumping packages for use with water soluble cutting oil on CNC machines
- High volume, high pressure pumping packages for use on egg carton extrusion presses
- High pressure, low volume pumping packages utilizing hot and cold de-ionized water for automated printed circuit board cleaning systems
- High pressure systems for cleaning with heavy water in nuclear reactors
- High pressure, high volume pumping packages for de-watering in sewage treatment plants
- Automated pumping packages utilized in precooked shell fish cleaning systems
- Electrically heated systems for high pressure cleaning with peanut and vegetable oils in food grade applications
The SPT Series Integrated Pretreatment Systems integrate an oil water separator with a clarifier to remove both floating oils and settlable solids.
As an integral part of our closed loop wastewater treatment systems, our ozone generators eliminate odors and contaminates from the water and reduce operating costs by lowering freshwater usage and eliminating expensive chemical disinfectants and deodorants.
Depending on the application, our turnkey ozone generators house both an ozone generation cell and an oxygen concentrator or air dryer. Simply plug into electrical power and produce both oxygen and ozone from one unit. Compact, easy to use, and reliable, these systems will work in a variety of tough industrial applications.
Turnkey Ozone Generator with Air Dryer
- Produces up to 10 g/hr of ozone @ 4 l/min of oxygen at over 3% by weight
- Integrated Air dryer provides 8 LPM Dry Air for ozone generation
- Efficient ozone generation – high concentration ozone
- Air cooled Ozone Generator – no cooling water necessary
- Visual Flow-meter
- Adjustable ozone output
- Easy to install and operate
- Attachments to integrate into water reclaim system
- Power required: 120 or 220 VAC
- Compressed air required: 4 CFM
- Air dryer can provide air dried to 40 deg F dew point for more efficient ozone generation
- Removeable corona cell for easy cleaning or repair
Turnkey Ozone Generator with Oxygen Concentrator
- Produces 10-150 g/hr of ozone from 4-30 l/min of oxygen
- Integrated Oxygen Concentrator produces 4-30 l/min of oxygen
- Efficient ozone generation – high concentration ozone
- Air cooled Ozone Generator – no cooling water necessary
- Visual Flow-meter
- Adjustable ozone output
- Easy to install and operate
- Attachments to integrate into water reclaim system
- Power required: 120 or 220 VAC
- Compressed air required: 4-12 CFM
Optional features
- Stainless steel enclosure
- Remote on/off controls for system integration
- Internal compressed air
- Ozone analyzer
Robustly designed for construction and military applications, our portable wash racks provide an effective and economical alternative to a concrete wash pad. Each Portable Wash Rack has a flat base, sloped diamond tread surface and covered trenches to easily remove solids.
STANDARD FEATURES:
- No excavation required
- Designed to be surface-mounted
- Sides sloped to center
- Shovel trench making solids removal easy
- Diamond tread, grit impregnated non-slip surface
- Low profile entrance/exit ramps
OPTIONAL FEATURES:
- Splash Walls
- Canopy Covers
- Lights
- Entrance / exit ramps
- Drag conveyor for solids
- Undercarriage wash
ADVANTAGES:
Our “Low Profile” Wash Racks will accommodate a range of vehicles from high clearance large tanker trucks and mining equipment to low clearance trailers and forklifts. Projected useful life is 15-20 years.
Minimal site preparation, no excavation, quick installation, immediate use, low maintenance and portability are only some of the many advantages of our Wash Racks.
Give us a call for more product information – 800-453-8639
Our PH control system is designed to detect and treat water with pH levels outside a given range. A pH probe placed in the water continuously reads the pH of the water. When the pH is out of the desired range, the control panel will automatically signal the chemical dosing pump(s) to apply the correct amount of chemical additive to get the water back into the pre-set acceptable range.
Standard Features:
- Magnetic drive pump for circulation, mixing and discharging
- pH Probe
- Metering pump(s)
- NEMA-4X control panel
- Water management tank(s)
- Automated valve system for water transfer and discharge
- Weatherproofed to protect from water and environmental damage
Optional Features Available:
- Multiple pumps and tanks
- Integrated alarm systems
Custom designed for your application! Call Us Today 1-800-453-8639!
One of the most effective ways to remove floating oils from an oil water separator is with an electric 12” disk skimmer. Mounted on the side of the clarifier and/or coalescing compartments, the skimmer assembly consists of an oleophilic wheel that slowly rotates so that oils and sludge adhere to the wheel’s surface. A spring-loaded blade wipes the oil from surface of the wheel and discharges the oil into a steel trough connected to the oil storage tank.
The 115V disk skimmer motor is controlled by a simple control panel with a field-adjustable timer so that you can remove floating oils as often as necessary for your particular application.
Standard Features
- Front- or side-discharge trough
- High temp stainless-steel skimmer wheel for fluids up to 180°F
- 12-18-inch HDPE skimmer wheel for fluids up to 140°F
- 12-18-inch stainless-steel skimmer wheel for fluids up to 180°F
- 115 Volt, 7 RPM, shaded-pole motor & gear assembly
- Control with field adjustable timer
- Powder-coated skimmer frame and discharge trough
- Approximate dimensions: 14” W x 8” D x 12” H
- Approximate weight: 14
Robustly designed and manufactured for commercial and industrial washing applications, our heavy-duty, multi-
stage, closed loop treatment systems treats the wash water so it can be used continuously without any discharge to
the sewer or surroundings. Many companies choose to haul this water away, but a more efficient way of removing
this cost is by recycling and reusing the water.
Stage 1 – Solids Settling
Most commercial washing operations produce a lot of solids so the first stage of our filtration process is the solids handling system. We help you develop site-specific solutions to eliminate as many solids as possible before the water goes to the next stage of filtration. Solutions include sumps, basins, trenches or screening systems that are custom-designed sized to fit your facility restrictions, washing processes and maintenance procedures.
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| Solids Handling Trench System | Solids Handling Basin System |
Stage 2 – Oils & Solids Separation
After the coarse solids settling, the water is processed through a multi-compartment stainless steel clarifier oil-water separator, which separates out smaller suspended solids, oil and water. In the first compartment, free oils float to the surface. In the second section, the stainless steel clarifying plates remove coarse amounts of oil and as much Total Suspended Solids (TSS) as possible. The angles of the non-clogging plates are 55° which allows solids to slide down the plates into the solids hopper, where they can easily be pumped out. Next, the water goes through our coalescing media which removes essentially 100% of all free and dispersed non-emulsified oils so the FOG effluent concentration can be as low as 5 ppm.
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| SPT-10 Clarifier Oil Water Separator | SPT-30 Clarifier Separator with Pump & Control |
Stage 3 – Water Filtration, Odor Reduction & Polishing
After the clarifier oil-water separator, the water is pumped though several filtration steps including multi-media (sand, gravel, anthracite), blended activated carbon, polishing filter, and corona discharge ozone. These filters reduce odors and any contaminants to fewer than 10 microns in size, including emulsified oils, waxes, and other volatile organic compounds. Media, carbon, ozone and water storage volumes are typically customized to meet your particular application.
Closed Loop System Features
- Non-Ferrous Construction – Stainless Steel, PVC, Fiberglass
- Fully-Automatic, pre-wired
- Multi-Stage / Multi-Pass Filtration
- Clarifier Separator System
- Stainless Steel Clarifier Oil/Water Separator with 55° Hopper
- Advanced European coalescing media designed to remove oil droplets greater than 20 microns
- Electric or Air Diaphragm pump with controller
- Closed Loop Filtration System
- Automated Self-Cleaning Multi-Media and Carbon Fiberglass Filter Tanks
- Heavy-duty, high efficiency Re-Circulation Pumps
- Heavy-duty high efficiency Re-Pressurization Pumps
- Transfer pump to pump water from clarifier separator to system
- Heavy-duty Ozone System to control odors (up to 32 gms per hour)
- (2) Poly water storage tanks – UV Protected
- Sensors and interconnecting Schedule 80 plumbing
- NEMA-4X control panel
- PLC controller for automatic back wash operations
- All components mounted on heavy-duty stainless steel skid
Depending on the location, many options are available to maximize the efficiency of the wastewater treatment system including:
Optional Features
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- Additional water storage tanks
- Bag filters
- Transportable equipment rooms
- Rain Diverter Systems
- pH control system
- TDS monitoring system
- Electric disk skimmers
- Automatic sludge dump systems
- Corrosion protection packages for high salt or corrosive applications
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| CT-65 – 65 GPM Closed Loop Treatment System | CT-10 – 10 GPM Closed Loop Treatment System with Tanks & Separator |
Typical Closed Loop System Flow Process
TYPICAL CLOSED LOOP SYSTEM SPECIFICATIONS
| MODEL | CT-10/10 | CT-35/20 | CT-65/50 | CT-100* |
| DESIGN FLOW RATE, GPM | 1-10 | 1-25 | 10-55 | 30-100 |
| COALESCING PLATE AREA, SF | 41 | 124 | 211 | 400 |
| COALESCING MEDIA, CF | 4 | 8 | 24 | 48 |
| CLARIFIER SEPARATOR SIZE, FT (WxLxH) | 3 x 7 x 5 | 3.5 x 8 x 6 | 4 x 10 x 6 | 5 x 11 x 7 |
| NON-EMUSIFYING INFLUENT PUMP, GPM MAX | 20 | 50 | 75 | 125 |
| MULTI-MEDIA, LBS | 300-500 | 500-1000 | 2500-2600 | 3700-4200 |
| ACTIVATED CARBON, CF | 4-15 | 10-40 | 20-40 | 40 |
| POLISHING FILTER, SET | 1 | 1 | 1 | 1 |
| RECLAIM RE-CIRCULATION PUMP, HP | 1.5 | 1.5 | 3 | 5 |
| RECLAIM RE-PRESSURIZATION PUMP, HP | 1 | 3 | 5 | 7.5 |
| DIRTY WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
| CLEAN WATER STORAGE VOLUME, GAL | 500-750 | 500-1000 | 750-1500 | 1000-2500 |
| OZONE SYSTEM, GRAMS/HR | 8-16 | 8-32 | 16-32 | 32 |
| RECLAIM CONTROL SYSTEM | PLC, Automatic, Manual or Off | |||
| RECLAIM PUMP FRAME SIZE, FT (WxLxH) (TANKS ADDITIONAL) |
4 x 6 x 6.5 | 4 x 8 x 8 | ||
| POWER REQUIREMENTS | 208 / 240 V 1 ph or 208 / 240 / 480 V 3 ph | |||
* LARGER CAPACITY SYSTEMS (200-1500 GPM) ARE AVAILABLE
APPLICATIONS:
- Commercial Trucking
- Locomotive
- Mining
- Marine
- Forklift
- Oil and Gas Drilling
RDS-20 Rainwater Management System (Rain Diverter)
Many wash facilities do not have a roof over the wash pads so when it rains, storm water can flow through the pre-treatment system into the city sewers and overwhelm the system. To make sure that doesn’t happen, we have designed a simple, programmable rain diverter system (RDS-20).
The concept is fairly straightforward. When the system senses at least ¼” of rainfall, a controller turns on the pumps for a pre-set time to remove the floating oils and water from the wash pad through our pre-treatment system. This time is factory set for 15 minutes, but can be readily changed to suit field conditions.
After the first flush of rainwater with the contaminants are removed, the RDS then shuts down the system to prevent excess storm water from entering the tank and the sewer system. After the rain event, the RDS will reset to allow normal operation of the treatment system. If needed, the system can be manually overridden to allow washing operations during rain events.
Features
- Adjustable rain sensor
- Actuator and Jandy Valve
- Programmable controller with manual/automatic switch capability
Benefits
- Captures and directs first flush waters and contaminants
- Ideal for uncovered wash bays
- Can be designed to work with new or existing recycling systems
- Compact design can be mounted anywhere
- Can be configured to work with electric or air operated pumps
- Completely field programmable for rain sensitivity, pumping duration, and reset time.
Robustly designed for heavy industrial applications such as mining and oilfield services, WB-M-100/100 Monitor Washing System is great for cleaning large mining trucks, steel tracked vehicles or any vehicle where mud, clay, coal or dirt present a cleaning challenge.
Using recycled water, our revolutionary heavy-duty M-Series Monitor systems only use 100 gpm @ 100 psi, approximately 1/3 to 1/2 of the amount of water used in the traditional water cannons to easily and quickly clean large equipment.
These variable flow monitors with 360° horizontal rotation and 135° vertical rotation can be placed on rails on the mezzanines or strategically positioned within the wash bay, ensuring an effective wash for all of the hard-to-reach areas of the truck.
STANDARD FEATURES:
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Give us a call for more product information – 1-800-453-8639!
North Carolina
Headquarters
At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
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