DM 1000

June 14, 2016

Our new 60 gpm nozzle and trolley assembly
Our new 60 gpm nozzle and trolley assembly

Problem: A mining company was washing and de-icing their large mining equipment with a 150-200 gpm water cannon monitor system. In the summer, washes typically averaged 1-2 hours, using 9,000 to 24,000 gallons per vehicle.

In the winter months, however, the company used the same water cannon monitor system to defrost the equipment and then wash it. Defrosting in the depths of winter could often take up to 10 hours which added an additional 90,000 to 120,000 gallons per vehicle!

The company called Wash Bay Solutions and asked us to develop a heavy-duty washing solution that would greatly reduce their water usage.

Solution: With input from the client, our engineers enhanced our existing demucking system with a new nozzle design to produce our 60 GPM @ 1000 PSI Mighty Monitor system.

The key to this system is our specially designed, multi-directional, 60 gpm @ 1000 psi nozzle. These nozzles are trolley-mounted so they can ride along I-beam systems, immediately adjacent to the vehicle. Specialized hose trolley systems attached to the nozzles allow the operator to wash the 60-ton mining vehicles almost single-handedly!

These nozzles are trolley-mounted so they can ride along I-beam systems, immediately adjacent to the vehicle.
These nozzles are trolley-mounted so they can ride along I-beam systems, immediately adjacent to the vehicle.

Results: The client is very happy the ease-of-handling, range of movement, and washing power of the new design. They are able to wash their large trucks quickly and effectively, using less time and about 1/10 of the amount of water than they did with the water cannons.


November 8, 2013

DM 1000 Demucker
Featuring the DM 1000 Demucker (Low Flow Water Cannons) used by a Canadian worker washing huge mining trucks.

Problem: A mining company in western Canada was using a traditional 150-200 GPM @ 200 psi water cannon system to wash large mining trucks and loaders.

Because of the size of the vehicles, which can measure over 40 feet long and 12 feet high, the average wash time was lasting one to two hours in normal weather conditions, and 10-12 hours in winter conditions. That is a water volume of between 9,000 and 140,000 gallons per vehicle!

The company called Wash Bay Solutions seeking a solution that would save them both labor and water while at the same time providing a quality wash.

Solution: For testing purposes, we rented them our revolutionary DM 1000 demucker, which provides 20 GPM @ 1000 PSI of cold, fresh or recycled wash water.

The testing only lasted a short time. Within days, they determined that it worked perfectly for them – cleaning their large trucks quickly and effectively, and using about 1/10 of the amount of water used in their traditional water cannons.

Results: The client remains very happy with the demucker efficiency and ease of use, and the fact that it saves them time and water in an environmentally effective way.


North Carolina

Headquarters

At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

sales@washbaysolutions.com

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