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April 22, 2020
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Cleaning and effective disinfecting are critical elements to maintaining a healthy farm. It is not possible to completely sterilize every surface but it is important to do as much as possible to ensure that disease transmission is not likely to occur.

According to most veterinarians, the best practices for cleaning and disinfecting animal farms generally consists of the following six steps:

  • Pre-clean – Pre-clean by removing excess organic material by scraping, shoveling, and sweeping. You can also pre-soak to soften dried waste and then pre-rinse. Soaking normally cuts down on the washing time.
  • Clean – Do your main cleaning with an appropriately-sized pressure washing system and detergent. Hot and cold water can be used. Although it will speed up cleaning, hot water may cause steam and visibility problems in the winter. Pressure washers come in range of flow rates and pressure ratings so choose one that fits your operation and does not cause harm to the staff or facilities.  Finally, choose a safe, effective cleaning solution to maximize your cleaning process. It will help break down and remove organics and grease better than plain water.
  • Rinse – After washing, rinse all surfaces very well to remove loose waste, grease and detergent.
  • Disinfect – Disinfection is the next critical step in the cleaning process to kill the bacteria. The Environmental Protection Agency (EPA) maintains an extensive list of approved disinfectants. Numerous industry and university sources can be utilized to help you choose the best one to fit your target pathogen. Most disinfectants are designed to be applied as foam. Foamers are especially effective with disinfectants since they increase the surface dwell time and assure complete coverage since they show exactly where the disinfectant has been applied.
  • Final Rinse – A final rinse with the pressure washer is required to remove all of the disinfectant.
  • Drying – Sufficient drying time is required to remove all moisture from the building and surfaces. Eliminating residual water can greatly decrease the survival rate of viruses and bacteria. If available, heaters can be used to evaporate as much water as possible before moving livestock back into the area. Although timing and space is often limited, it is recommended that the rooms be completely dried 2-3 times per year before moving the animals back to the rooms. This extra time will help dramatically reduce contamination.

We can work with your staff and custom-design a complete washing and water treatment system based on your needs.

For washing, rinsing and disinfection, we offer a range of pumping and pressure washing systems featuring manual, automated and Variable Frequency Drive controls. A Variable Frequency Drive (VFD) system is one of the most cost effective units to run and maintain and allows multiple users at the same time. Critical disinfection foaming and sanitizing systems can also be added to the washing/rinsing systems.

We also can help you treat the wash water so that it can be properly discharged. If the washing process produces a lot of solids, we have a range of solutions to first separate the solids from the wash water.

We provide the following equipment:

 

If you are in the livestock industry and need a washing and water treatment solution, give us a call!


April 20, 2020
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Food processing procedures are as varied as the food produced! The processing and packaging procedures for spaghetti sauce are a lot different from those of sausage, cheese and bread. And, each process produces their own unique waste streams.

That’s where we come in. We can work with your staff and custom-design a comprehensive washing and water treatment system based on your needs.

If you have to wash machinery, piping, conveyors, shelving or tanks, we can help you with pumping and heater packages featuring manual, automated and Variable Frequency Drive controls. A Variable Frequency Drive (VFD) system is one of the most cost effective units to run and maintain and allows multiple users at the same time. Different heating packages can be paired with the pumping and pressure washing systems so that you get the proper water temperature for your washing operation. Foaming, chemical injection and ozone disinfection systems can also be added to the washing systems, if required.

We can help you treat the wash water so that it can be properly discharged. If the washing process produces solids, we have a range of solutions to first separate the solids from the wastewater. After the solids are removed, we can process the water through our wastewater treatment systems.

We provide the following equipment:

If you are in the food industry and need a washing and water treatment solution, give us a call now at 800-453-8639!


February 21, 2020
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Our Polishing Pack Oil Absorbent Bags keeps your systems running cleaner and reduces environmental concerns by removing oil-related contaminants from water in sumps, recycling systems, and oil-water separators.

Benefits

  • Excellent filtering capabilities
  • Easy to handle and dispose of
  • Cost efficient
  • Custom shapes available to fit most separators

How do they work?

Water containing free oils enters the filter through the poly mesh cover. As the water flows around the multi-faceted oil-absorbing foam cells, the free oils are absorbed into the foam.

All water is repelled and continues to pass through the filter after the free oils are removed.

Typical Installation

Although they can be placed directly in the sump, the bags are typically installed with a flow dissipater plate in the clean water chamber of the oil water separator before the water is discharged to the sewer or surroundings.

They act as a polishing system by removing any floating oil sheens that may have passed through the separator. If the local sewer requirements are strict, the polishing system is highly recommended!


October 22, 2019
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You can save money on your taxes when you purchase equipment by taking advantage of Section 179 of the IRS tax code.  Section 179 allows business taxpayers to deduct the cost of certain property as an expense when the property is placed in service.  It does not have to be depreciated out over several years. The Section 179 deduction applies to tangible personal property such as machinery and equipment purchased or leased for use in a trade or business, and if the taxpayer elects, qualified real property.

For tax years beginning after 2017, the TCJA increased the maximum Section 179 expense deduction from $500,000 to $1 million. The phase-out limit increased from $2 million to $2.5 million. These amounts are indexed for inflation for tax years beginning after 2018.  For more information, see
https://www.irs.gov/newsroom/irs-issues-guidance-on-section-179-expenses-and-section-168g-depreciation-under-tax-cuts-and-jobs-act


October 16, 2019
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Issue: An equipment rental company was expanding and they moved into a new facility
without a wash pad. There was plenty of indoor space but no outdoor space to put in a
new wash pad. The property owner did not want them to cut concrete or substantially
alter the property but our client still needed be able to wash their equipment onsite,
contain the water and discharge it properly to the sewer.

Solution: For a complete wash system, we recommended installing a SPT-10 Clarifier
Oil Water Separator System
, an industrial-grade electric heated water pressure washer
with two portable hose reels, and a portable wash containment pad.
The portable wash pad allows them to wash as much as possible without any major
modifications to the property. They will also be able to move the entire system to a new
facility, if needed. The wash pad was equipped with pedestrian grating along both sides
so that the service personnel can work safely on a dry surface!


October 1, 2019
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Above Ground Clarifier Oil Water Separator Flow Process

  1. The oil/water/sludge mixture enters the oil water separator
  2. The heavier sludge and particulates fall out of the fluid and are captured in the sludge hopper
  3. The oil and water mixture with lighter particulates travels up the inclined plates
  4. The inclined plates start to separate the mixture. Some oil rises to the top of the separator and the remainder of the particulates slide back down to the sludge hopper.
  5. The remaining oil and water mixture then moves through the coalescing media packs where the majority of the smaller oil particles attach to the media and combine together to form larger oil particles.
  6. These larger oil particles become so buoyant that they release from the media and travel to the top of the separator.
  7. As the oil volume in the separator reaches a certain level, the oil is drained to through piping to an oil storage tank.
  8. The clean water continues over the weir to the clean water chamber where it goes through a final polishing pack and out to the sewer.

WashBaySolutions.com offers a full line of oil and water separators that conform to the guidelines of API 421 for the removal of all free and dispersed non-emulsified oil and solids that settle from the waste stream. Get a Quote Today!

Oil Water Separator – Frequently Asked Questions

Please see a list of question and answers below related to our oil water separator products.


June 4, 2019
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Problem: An engineer consulting with a railroad called with an application at a locomotive repair facility. Over time, lube oil and diesel fuel leaked from the locomotives into an inspection pit. Periodically, the oil along with sand and dirt collected in the pit was discharged into a retention pond. The oil was then skimmed from the surface of the pond and the water discharged to the sewer.

The roe skimmer wasn’t quite doing a good job so he asked us for suggestions on how to better treat the water before discharging to the sewer.

Solution: We recommended installing a SPT-20 Clarifier Oil Water Separator System with our standard air-driven pump and control system to treat the water. The clarifier section of the SPT-20 would remove all of the settleable solids while the coalescing media would remove all of the oil from the waste stream.

The SPT-20 did an excellent job of cleaning up the water during the week. The only issue reported was that their sump overflowed with water every weekend so their staff was met with too much water on the pad every Monday morning.

Our maintenance manager trouble-shot the entire system with their staff through Facetime, phone calls, and emails. A local electrician also tried to find the source of the problem since there were other issues at the facility. They tried multiple modifications but the problem persisted.

Finally, we engineered and assembled a hybrid control system just for their particular location and sent it out to them. The control system worked and the system is now fully operational and the client is very pleased.


May 21, 2019
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Issue:  A consulting engineering firm contacted us regarding a wash system for their client that ran numerous grocery distribution centers and warehouses on the West Coast.  The FDA Food Safety Modernization Act (FSMA) rule on Sanitary Transportation of Human and Animal Food required their client to wash the interior of every truck entering their facility in order to keep foods safe from contamination during transportation.

They asked if we could help them design a hot water washing system that could handle multiple users at the same time since most of these distribution centers are very large and busy.  At any point in time, multiple trucks are being unloaded and loaded as fast as possible.

Solution: In response to their request, we worked with the consulting engineers and designed a very effective sanitary washing package that would ensure compliance with the new rule by combining a high-pressure VFD-controlled pumping system with a high efficiency heating system.

For this application requiring 10 stations producing 4 GPM each simultaneously, we provided two 20 gpm @ 1700 psi  pressure washing systems with VFDs and high efficiency heaters. 

The VFD system offered substantial operational flexibility since the system will only utilize the power (speed of motor and pump) to match the output demands. We designed each 20 gpm system to service up to 5 users at 4 gpm each. If there is only one user on the system, however, the pump will provide only 5 gpm, and the motor/pump will only turn at 1/5” speed to meet that demand.  The high efficiency heaters were integrated with the pumping systems to provide the correct temperature water to comply with the FSMA rule.

In addition to the pumping and heating systems, we also provided hoses, guns, reels and holders so their client had a complete sanitary washing package.  The client liked the system so much, they ordered three more systems for other facilities!

http://www.washbaysolutions.com/vfd-controlled-multi-gun-high-pressure-cleaning-systems.php

Give us a call at 800-453-8639 for more information!


April 9, 2019
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Problem: A car dealer moving into a new facility with a limited time lease. The property owner did not want them to cut concrete or substantially alter the property but the dealer needed to be able to wash dozens of cars per week onsite, contain the water and discharge it properly to the sewer.

Solution:  For a complete wash system, we recommended installing a SPT-10 Clarifier Oil Water Separator System, a cold water pressure washer with a portable hose reel, and a portable wash containment pad. This allows them to wash as many cars as possible without any major modifications to the property.  They will also be able to move the entire system to a new facility at the end of their lease. With their input, we helped them layout the system to maximize their space.

After installation of the pad, however, they noticed the concrete floor slope much slighter than originally thought and that the wash water was not moving off the pad well.  This flat slope left his staff working in standing water and the SPT-10 not being able to process the wash water properly.

To improve this drainage issue, our staff developed a low cost under layer for the wash pad which created a slight slope for the water.  We then installed this under layer and re-piped the in-take piping for the SPT-10 so the wash water flows freely.  The general manager of the facility is very pleased with our systems and service.


January 9, 2019
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Business at collision repair centers and auto body shops is booming these days! Once the cars are repaired, most shops like to enhance their customer service by washing the cars before giving them
back to the customer.

Wash pad for auto body shop

Today, however, you can’t just wash the cars in the back lot and let the water flow off site due to environmental regulations. That’s why we developed a simple turn-key wash bay package including a stainless steel oil water separator and a portable wash pad that can be installed and up and running in a day!

Wash Pad Features:

• Designed to be surface-mounted – No excavation required
• Built to any size and configuration
• Fiberglass composite system -1/4” steel plate core completely encapsulated in fiberglass
• Superior chemical resistance
• Shipped in multiple panels and easily installed
• Projected useful life of 15-20 years
• Simply re-located and re-used

oil water separator for auto body shop

Our separators and wash pads come in a range of different sizes so we can design a package to match your washing operations, space restrictions and environmental requirements.

OIL WATER SEPARATOR FEATURES:

  • Stainless steel construction 99%
  • Removal of all free oil and settlable solids
  • Pump & control system
  • Low installation and maintenance costs
  • Solids storage capability

AVAILABLE OPTIONS:

  • Pumping Systems
  • Portable Equipment Rooms
  • Splash Walls
  • Canopy Covers
  • Rain Diverter Systems
  • Below ground separators

Give us a call for more product information – 800-453-8639


North Carolina

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At WashBaySolutions.com, we have been specializing in high tech, custom-engineered solutions to complex washing and wastewater issues since 1991.
+ 1 800-453-8639

WashbaySolutions.com

sales@washbaysolutions.com

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